Drilling & Well Completion

shut in

Shutting In: A Critical Operation in Drilling and Well Completion

In the oil and gas industry, "shutting in" refers to the process of closing off a well, either temporarily or permanently, to stop the flow of fluids (oil, gas, or water). This seemingly simple action is crucial for safety, control, and optimization of well operations.

Here's a breakdown of two key scenarios where shutting in is essential:

1. Closing the Valves to Stop Production:

  • Purpose: This is done to stop the flow of oil or gas from a well for various reasons, including:

    • Planned maintenance: To perform routine inspections, repairs, or upgrades on equipment.
    • Production optimization: To adjust production rates or switch to a different production phase.
    • Market fluctuations: To respond to changes in market demand or pricing.
    • Environmental concerns: To minimize or prevent leaks or spills.
  • Process: Typically involves closing valves at the wellhead or surface facilities, preventing the flow of fluids from the reservoir to the surface.

  • Safety Considerations: It's essential to follow proper procedures and ensure all valves are properly closed to prevent uncontrolled flow or well blowouts.

2. Shutting In a Well with a Kick:

  • Purpose: This is a critical safety measure taken when a "kick" occurs in the wellbore. A kick is an influx of formation fluids (oil, gas, or water) into the wellbore, which can potentially cause a blowout.

  • Process:

    • Immediate Action: The drilling crew must immediately shut in the well by closing the blowout preventer (BOP) stack, located on the surface above the wellhead.
    • Pressure Control: The BOP stack is designed to control pressure and prevent the uncontrolled flow of fluids.
    • Circulation: Once the BOP is closed, the crew will attempt to circulate drilling mud down the wellbore to displace the formation fluids and regain control of the well.
  • Safety Considerations: This is a high-pressure situation requiring quick thinking and precise action. Proper training and experience are essential to ensure the well is shut in safely and prevent a potentially catastrophic event.

In Conclusion:

Shutting in a well is a crucial aspect of drilling and well completion operations. It ensures safety, controls wellbore pressure, and enables efficient production. Understanding the various reasons for shutting in and the proper procedures involved is crucial for safe and successful oil and gas operations.


Test Your Knowledge

Shutting In: A Critical Operation in Drilling and Well Completion - Quiz

Instructions: Choose the best answer for each question.

1. What is the primary purpose of shutting in a well?

a) To increase production rates. b) To allow for routine inspections and repairs. c) To prevent leaks and spills. d) All of the above.

Answer

d) All of the above.

2. What is a "kick" in a wellbore?

a) A sudden increase in well pressure. b) An influx of formation fluids into the wellbore. c) A malfunction in the drilling equipment. d) A decrease in production rates.

Answer

b) An influx of formation fluids into the wellbore.

3. Which of the following is NOT a reason for shutting in a well for planned maintenance?

a) Performing routine inspections. b) Replacing worn-out equipment. c) Increasing production rates. d) Upgrading equipment.

Answer

c) Increasing production rates.

4. What is the main piece of equipment used to shut in a well during a "kick"?

a) Christmas tree. b) Blowout preventer (BOP) stack. c) Flowline. d) Surface casing.

Answer

b) Blowout preventer (BOP) stack.

5. Why is shutting in a well with a "kick" considered a critical safety measure?

a) To prevent uncontrolled flow of fluids. b) To avoid damage to the wellbore. c) To prevent a potential blowout. d) All of the above.

Answer

d) All of the above.

Shutting In: A Critical Operation in Drilling and Well Completion - Exercise

Scenario: A drilling crew encounters a "kick" during drilling operations. Describe the steps they must take to safely shut in the well and regain control. Include the equipment used and the purpose of each action.

Exercise Correction

Here are the steps a drilling crew must take to safely shut in a well during a "kick": 1. **Immediate Action:** The crew must immediately activate the blowout preventer (BOP) stack. The BOP stack is located on the surface above the wellhead and consists of multiple valves and rams designed to control pressure and prevent uncontrolled flow of fluids. 2. **Pressure Control:** The BOP stack is closed, isolating the wellbore and preventing the influx of formation fluids from flowing to the surface. This is essential to prevent a blowout. 3. **Circulation:** Once the BOP is closed, the crew will attempt to circulate drilling mud down the wellbore to displace the formation fluids and regain control of the well. This involves pumping mud through the drill pipe, which will push the formation fluids back into the reservoir. 4. **Monitoring and Evaluation:** Throughout the process, the crew must closely monitor the pressure and flow rates to ensure the situation is under control. 5. **Well Control Procedures:** The crew will continue to monitor the well and take further steps as necessary, following established well control procedures to ensure the safe and successful completion of the well.


Books

  • "Drilling Engineering" by Bourgoyne Jr., et al. (2011): This comprehensive textbook provides a detailed explanation of drilling and well completion operations, including the shutting-in process.
  • "Well Control: A Practical Guide to Managing Wellbore Pressure" by Gary L. Smith (2016): This book focuses specifically on well control, including a thorough discussion of shutting in wells during kick situations.
  • "Practical Well Completion Engineering" by B.G. Kapoor (2014): This text covers the principles and practices of well completion, including the role of shutting in for production optimization and other purposes.

Articles

  • "Shutting In a Well: A Critical Safety Procedure" by Schlumberger (2019): This article outlines the importance of shutting in wells for safety and well control.
  • "The Blowout Preventer: A Vital Component in Well Control" by Halliburton (2017): This article explains the design and function of blowout preventers, crucial for shutting in wells during kicks.
  • "Well Completion Techniques: A Comprehensive Overview" by SPE (Society of Petroleum Engineers): This publication explores various well completion techniques, including the role of shut-in operations in different stages.

Online Resources

  • SPE (Society of Petroleum Engineers): The SPE website offers a wealth of technical information and resources on drilling, well completion, and well control, including articles, presentations, and technical papers.
  • IADC (International Association of Drilling Contractors): IADC provides resources and training materials on drilling safety, including information on proper shut-in procedures.
  • Oil and Gas Journal (OGJ): OGJ offers a variety of articles and news related to the oil and gas industry, including topics related to well operations and safety.

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