Glossary of Technical Terms Used in Drilling & Well Completion: Burn Over

Burn Over

Burn Over: A Crucial Step in Oil & Gas Equipment Recovery

In the oil and gas industry, equipment failures and unexpected events can lead to the loss of valuable tools and assets downhole. When this happens, recovery operations become essential to minimize financial losses and ensure the safety of personnel. One crucial technique employed in such scenarios is the burn over, a process used to mill a piece of equipment (often a drill string) and catch it with an overshot.

Understanding the "Burn Over" Technique:

A burn over involves using a specialized milling tool to cut through a section of the stuck equipment, typically a drill string. This milling process creates a weakened area that allows the stuck equipment to be separated from the remaining part of the drill string. Once the milling is complete, an overshot (a specialized tool designed to grab and lift the milled section) is lowered downhole to engage with the weakened area.

Why is a Burn Over Necessary?

  • Equipment Recovery: When equipment gets stuck downhole, a burn over provides a controlled method to separate the stuck portion from the remaining drill string, allowing for its retrieval.
  • Safety: A burn over minimizes the risk of damaging the wellbore, ensuring the safety of personnel and preventing potential well control issues.
  • Cost-Effectiveness: Recovering valuable equipment saves the expense of replacing it, making a burn over a cost-effective solution in the long run.

Key Components of a Burn Over Operation:

  • Milling Tool: This tool, equipped with specialized cutting blades, removes a section of the stuck equipment, creating a weakened area.
  • Overshot: This specialized tool is designed to grab and lift the milled section of the equipment.
  • Wireline: A strong cable is used to lower and retrieve the overshot and milling tools.

Advantages and Disadvantages of Burn Over:

Advantages:

  • Efficient recovery: A burn over offers a fast and effective method for recovering stuck equipment.
  • Minimal wellbore damage: The milling process is designed to minimize damage to the wellbore.
  • Cost-effective: Recovering equipment through a burn over is generally cheaper than replacing it.

Disadvantages:

  • Technical complexity: Performing a burn over requires skilled personnel and specialized equipment.
  • Potential for wellbore damage: While minimized, there's still a risk of damaging the wellbore during the milling process.
  • Time-consuming: A burn over operation can be time-consuming, potentially delaying production.

Conclusion:

A burn over is an essential technique in the oil and gas industry, allowing for the safe and efficient recovery of stuck equipment. It is a complex process that requires skilled personnel and specialized tools, but it plays a vital role in minimizing downtime, reducing costs, and ensuring the safety of operations.


Test Your Knowledge

Quiz: Burn Over in Oil & Gas Equipment Recovery

Instructions: Choose the best answer for each question.

1. What is the primary purpose of a "burn over" in the oil and gas industry?

a) To clean the wellbore b) To stimulate oil production c) To recover stuck equipment downhole d) To prevent well blowouts

Answer

c) To recover stuck equipment downhole

2. Which of the following is NOT a key component of a burn over operation?

a) Milling tool b) Overshot c) Drilling mud d) Wireline

Answer

c) Drilling mud

3. Why is a burn over considered a cost-effective solution for equipment recovery?

a) It utilizes readily available materials. b) It is a very fast process. c) It saves the expense of replacing the equipment. d) It minimizes environmental impact.

Answer

c) It saves the expense of replacing the equipment.

4. Which of the following is a potential disadvantage of a burn over operation?

a) It can cause excessive wellbore damage. b) It can lead to increased production. c) It is only effective for specific types of equipment. d) It requires minimal specialized equipment.

Answer

a) It can cause excessive wellbore damage.

5. What is the primary role of the overshot in a burn over operation?

a) To mill the stuck equipment b) To secure the milling tool c) To grab and lift the milled section of the equipment d) To prevent wellbore collapse

Answer

c) To grab and lift the milled section of the equipment

Exercise:

Scenario: A drill string has become stuck downhole. The drilling team decides to attempt a burn over to recover the stuck equipment. Explain the steps involved in a burn over operation, outlining the roles of the milling tool, overshot, and wireline.

Exercise Correction

**Steps involved in a Burn Over operation:** 1. **Milling:** A specialized milling tool, equipped with cutting blades, is lowered downhole using wireline. The tool is positioned above the stuck section of the drill string and begins to mill a groove or weakened area. 2. **Overshot Engagement:** Once the milling is complete, the milling tool is retrieved, and an overshot (a specialized tool designed to grab and lift) is lowered downhole. The overshot is carefully positioned to engage with the weakened area created by the milling process. 3. **Lifting and Recovery:** The overshot, attached to the wireline, is then used to lift the milled section of the drill string. The wireline's strength allows for controlled lifting and retrieval of the equipment to the surface. **Roles of Key Components:** * **Milling Tool:** Cuts a weakened section of the stuck equipment, creating a point of separation. * **Overshot:** Grabs and lifts the milled section of the equipment. * **Wireline:** A strong cable used to lower and retrieve both the milling tool and overshot.


Books

  • "Petroleum Engineering: Drilling and Well Completions" by Tarek Ahmed - Provides a comprehensive overview of drilling operations, including troubleshooting and recovery techniques like burn over.
  • "Well Intervention Techniques" by Tarek Ahmed - Focuses on various techniques used in well intervention, with a dedicated section on mechanical recovery methods, including burn over.
  • "Drilling Engineering" by Bourgoyne, Millheim, Chenevert, and Economides - A classic text on drilling engineering, covering various aspects of drilling operations, including well control and equipment recovery methods like burn over.

Articles

  • "Burn Over: A Technique for Retrieving Stuck Equipment" by [Author Name] - Look for articles in industry journals like SPE Journal, Journal of Petroleum Technology, or similar publications focusing on drilling and well intervention.
  • "Case Studies of Successful Burn Over Operations" by [Author Name] - Search for case studies that demonstrate the application and effectiveness of burn over in specific drilling scenarios.

Online Resources

  • Society of Petroleum Engineers (SPE): Their website offers numerous technical papers, case studies, and industry forums where discussions on burn over and other well intervention techniques take place.
  • IADC (International Association of Drilling Contractors): Their website provides resources and guidelines for drilling operations, including safety and well control procedures, where burn over is mentioned.
  • Oil and Gas Journals (e.g., Oil & Gas Journal, Offshore Magazine): These publications often feature articles and technical reports on drilling and completion activities, which might include information on burn over techniques.

Search Tips

  • Use specific keywords: Combine terms like "burn over," "drilling recovery," "well intervention," "stuck equipment," "milling tool," and "overshot."
  • Include industry terms: Add "oil and gas," "upstream," "drilling," or "completion" to your search.
  • Use quotation marks: Enclose specific phrases in quotation marks ("burn over technique") to find exact matches.
  • Explore related terms: Search for related terms like "cut and catch," "mechanical recovery," "wireline," "wellbore damage," "drilling hazards," "well control," and "downhole operations."
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