Asset Integrity Management

Hanger

Hanger: An Unexpected Interruption in the Flow of Oil & Gas

In the complex world of oil and gas operations, seamless flow is paramount. Any disruption can lead to significant financial losses, safety concerns, and environmental damage. One such unexpected interruption is referred to as a "hanger."

What is a Hanger?

In oil and gas terminology, a hanger refers to an unintended break in a network path. This break can occur in various parts of the system, including:

  • Pipelines: A leak or rupture in a pipeline can create a hanger, interrupting the flow of oil or gas.
  • Wells: Issues like wellbore collapse or equipment failure can cause a hanger, preventing the extraction of hydrocarbons.
  • Processing facilities: Malfunctions or breakdowns in processing units can create a hanger, disrupting the flow of oil or gas for further refining.

Causes of Hangers:

Hangers can be caused by a variety of factors, including:

  • Corrosion: Over time, corrosion can weaken pipelines and equipment, leading to leaks and failures.
  • Erosion: The flow of oil and gas can cause erosion in pipelines and equipment, leading to thinning and potential breaches.
  • Mechanical failures: Equipment malfunctions, such as pump failures or valve breakdowns, can result in hangers.
  • Natural disasters: Earthquakes, floods, and landslides can damage pipelines and infrastructure, creating hangers.
  • Human error: Improper installation, maintenance, or operation of equipment can contribute to hangers.

Consequences of Hangers:

Hangers can have serious consequences for oil and gas operations, including:

  • Production downtime: Hangers can lead to significant downtime in production, resulting in lost revenue.
  • Safety hazards: Leaks and ruptures can pose safety risks to workers and the surrounding environment.
  • Environmental damage: Spills and releases can cause significant environmental damage, affecting wildlife and water sources.
  • Repair costs: Fixing hangers can be costly and time-consuming, requiring specialized equipment and expertise.

Preventing Hangers:

Preventing hangers requires a multi-pronged approach:

  • Regular inspections and maintenance: Routine inspections and preventative maintenance are crucial for identifying and addressing potential issues before they become hangers.
  • Corrosion control: Implementing corrosion control measures, such as coatings and inhibitors, can help prevent pipeline and equipment failures.
  • Proper design and installation: Designing and installing pipelines and equipment to withstand operational stresses can minimize the risk of hangers.
  • Emergency response plans: Having well-defined emergency response plans in place can help mitigate the consequences of hangers.

Conclusion:

Hangers are an unwelcome event in the oil and gas industry, posing significant challenges and risks. By understanding the causes and consequences of hangers, implementing preventative measures, and having robust emergency response plans in place, operators can minimize the likelihood of these interruptions and maintain a smooth flow of hydrocarbons.


Test Your Knowledge

Quiz: Hangers in Oil & Gas Operations

Instructions: Choose the best answer for each question.

1. What is a "hanger" in oil and gas terminology?

a) A specialized tool used for lifting heavy equipment.

Answer

Incorrect. A hanger is not a tool.

b) A type of valve used to control the flow of oil or gas.

Answer

Incorrect. A hanger is a broader concept.

c) An unintended break in the flow of oil or gas within the network.

Answer

Correct. A hanger refers to an interruption in the flow of oil or gas.

d) A specific type of pipeline used for transporting crude oil.

Answer

Incorrect. Pipelines are a part of the oil and gas network, but a hanger is a type of disruption.

2. Which of the following is NOT a common cause of hangers?

a) Corrosion

Answer

Incorrect. Corrosion is a major cause of hangers.

b) Erosion

Answer

Incorrect. Erosion can lead to breaches and interruptions.

c) Climate change

Answer

Correct. While climate change has broader impacts on the oil and gas industry, it's not a direct cause of hangers.

d) Mechanical failures

Answer

Incorrect. Equipment malfunction is a common cause of hangers.

3. What is a major consequence of a hanger?

a) Increased production of oil and gas

Answer

Incorrect. Hangers lead to disruption and decreased production.

b) Reduced environmental impact

Answer

Incorrect. Hangers can lead to spills and environmental damage.

c) Production downtime

Answer

Correct. Hangers lead to interruptions and loss of production time.

d) Lower repair costs

Answer

Incorrect. Fixing hangers can be expensive and time-consuming.

4. Which of the following is a preventative measure to minimize hangers?

a) Ignoring routine maintenance

Answer

Incorrect. Routine maintenance is crucial to prevent hangers.

b) Using outdated technology

Answer

Incorrect. Using modern technology can help prevent hangers.

c) Regular inspections and maintenance

Answer

Correct. Regular inspections and maintenance are essential for preventing hangers.

d) Disregarding safety procedures

Answer

Incorrect. Following safety procedures helps prevent accidents and hangers.

5. Which of the following is NOT a common type of hanger?

a) Pipeline leak

Answer

Incorrect. Pipeline leaks are a common type of hanger.

b) Wellbore collapse

Answer

Incorrect. Wellbore collapse is a known cause of interruptions in production.

c) Processing facility malfunction

Answer

Incorrect. Processing facility malfunctions can lead to hangers.

d) A new oil discovery

Answer

Correct. New oil discoveries are not interruptions in the flow and are not considered hangers.

Exercise: Hanger Scenario

Scenario: An oil pipeline experiences a sudden drop in pressure, leading to a significant reduction in oil flow. The pipeline is inspected, and a small crack is discovered near a section where corrosion is evident.

Task:

  1. Identify the cause of the hanger in this scenario.
  2. Explain the potential consequences of this hanger.
  3. Propose at least two preventative measures that could have minimized the risk of this hanger occurring.

Exercice Correction

**1. Cause of the hanger:** The hanger is caused by corrosion that has weakened the pipeline, leading to a crack and a leak. **2. Potential consequences:** * **Production downtime:** The reduced oil flow will result in lost revenue and production disruption. * **Safety hazards:** The leak could pose a fire hazard if ignited, and could also cause environmental damage if not contained. * **Environmental damage:** The leak could release oil into the surrounding environment, contaminating soil and water sources. * **Repair costs:** Repairing the crack and addressing the corrosion will require specialized equipment, expertise, and downtime, incurring significant costs. **3. Preventative measures:** * **Regular inspections and maintenance:** Routine inspections and preventative maintenance could have identified the corrosion and allowed for timely repairs before it led to a crack and hanger. * **Corrosion control measures:** Implementing corrosion control methods like coatings, inhibitors, or cathodic protection could have prevented the corrosion from occurring in the first place.


Books

  • Pipeline Integrity Management: Principles and Practices by C.M. Acosta, C.L. Acosta, and A. Valenzuela: This book provides a comprehensive overview of pipeline integrity management, including topics related to corrosion, erosion, and failure prevention.
  • Handbook of Pipeline Engineering by A. A. Khan: This handbook covers various aspects of pipeline design, construction, and operation, with sections dedicated to safety, reliability, and environmental considerations.
  • Well Integrity: A Practical Guide to Operations, Management, and Regulations by P. M. Davies and S. K. Kumar: This guide focuses on well integrity management, covering topics like wellbore stability, casing design, and equipment maintenance.

Articles

  • "Pipeline Integrity Management: A Comprehensive Approach" by J. L. Krueger and M. A. Lankford (published in the Journal of Pipeline Engineering): This article discusses the importance of comprehensive pipeline integrity management programs, highlighting various aspects of inspection, maintenance, and risk assessment.
  • "Preventing Pipeline Failures: A Review of Corrosion Control Strategies" by D. A. Jones and J. M. Slaughter (published in Corrosion Science): This article provides a detailed overview of corrosion control strategies used in pipeline systems, covering different types of corrosion and their prevention methods.
  • "The Impact of Hangers on Oil and Gas Production: A Case Study" by S. M. Smith and T. R. Williams (published in the Journal of Petroleum Technology): This article examines the impact of hangers on a specific oil and gas production operation, analyzing the causes, consequences, and mitigation strategies.

Online Resources

  • American Petroleum Institute (API): API provides a wide range of standards, guidelines, and resources related to oil and gas operations, including those related to pipeline integrity, well integrity, and safety.
  • National Association of Corrosion Engineers (NACE): NACE offers a wealth of information on corrosion prevention, including articles, standards, and training courses specifically focused on the oil and gas industry.
  • Pipeline and Hazardous Materials Safety Administration (PHMSA): PHMSA is a U.S. government agency responsible for regulating the transportation of hazardous materials, including pipelines. Their website provides information on regulations, safety guidelines, and incident reporting.

Search Tips

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Techniques

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