Drilling & Well Completion

Resieved Sand

Resieved Sand: A Key Component in Oil & Gas Operations

In the oil and gas industry, resieved sand plays a crucial role in various processes, particularly in hydraulic fracturing. This specialized sand is a product of secondary sieving, a process designed to ensure a consistent and optimal grain size for efficient fracturing operations.

What is Resieved Sand?

Resieved sand, sometimes referred to as re-sieved sand, is sand that has been subjected to a secondary sieving process. This process removes fines (very small particles) and course particles (larger grains) from the initial sand sample.

Why is Resieved Sand Important?

1. Optimized Proppant Performance:

  • Fines: Fines can clog the proppant pack, reducing its ability to keep fractures open and hindering fluid flow.
  • Course Particles: Large grains can create uneven packing, leading to weaker fracture support and reduced production.

By removing fines and coarse particles, resieved sand ensures a uniform grain size distribution, maximizing the proppant pack's effectiveness.

2. Improved Fracture Conductivity:

The consistent size of resieved sand grains allows for optimal packing, creating a more open and conductive fracture network. This leads to increased flow rates and enhanced production from the reservoir.

3. Reduced Formation Damage:

Fines present in raw sand can migrate into the formation, blocking flow paths and reducing production. Resieved sand minimizes this risk, ensuring a cleaner and more efficient fracturing operation.

The Sieving Process:

The secondary sieving process typically involves passing the sand through multiple screens with varying mesh sizes. This separates the sand into distinct size fractions, allowing the removal of unwanted particles.

Applications of Resieved Sand:

Resieved sand is primarily used in:

  • Hydraulic Fracturing: As a proppant to keep fractures open and enhance fluid flow.
  • Sand Control: In completions and workover operations to prevent sand production.

Conclusion:

Resieved sand is an essential component in oil and gas operations, ensuring optimal performance in hydraulic fracturing and other processes. By removing fines and coarse particles, resieved sand guarantees a consistent grain size, leading to improved fracture conductivity, reduced formation damage, and enhanced production. The use of resieved sand reflects the industry's commitment to maximizing efficiency and achieving optimal outcomes in oil and gas extraction.


Test Your Knowledge

Quiz: Resieved Sand in Oil & Gas Operations

Instructions: Choose the best answer for each question.

1. What is the primary purpose of resieving sand in the oil and gas industry? a) To remove impurities and ensure a consistent grain size for use as proppant. b) To create a smooth, uniform surface for use in drilling operations. c) To reduce the weight of sand used in hydraulic fracturing. d) To increase the density of sand used in sand control operations.

Answer

a) To remove impurities and ensure a consistent grain size for use as proppant.

2. What is the term used for very small particles removed during the sieving process? a) Coarse particles b) Fines c) Aggregates d) Proppants

Answer

b) Fines

3. How does resieved sand improve fracture conductivity? a) By reducing the number of fractures created during hydraulic fracturing. b) By increasing the pressure exerted on the formation during fracturing. c) By creating a more open and efficient fracture network due to uniform grain size. d) By preventing the formation of cracks in the rock during hydraulic fracturing.

Answer

c) By creating a more open and efficient fracture network due to uniform grain size.

4. Which of the following is NOT a benefit of using resieved sand? a) Reduced formation damage b) Increased production from the reservoir c) Improved proppant performance d) Increased risk of sand production

Answer

d) Increased risk of sand production

5. What is the typical method used to re-sieve sand? a) Centrifugation b) Magnetic separation c) Multiple screens with varying mesh sizes d) Chemical treatment

Answer

c) Multiple screens with varying mesh sizes

Exercise: Resieved Sand Application

Scenario: You are a field engineer responsible for optimizing hydraulic fracturing operations in a shale gas reservoir. You have been tasked with selecting the appropriate proppant for the operation. Your options are:

  • Raw Sand: Untreated sand directly from the source.
  • Resieved Sand: Sand that has undergone secondary sieving.

Task: 1. Explain the advantages and disadvantages of using each type of sand as proppant in this scenario. 2. Justify your choice for the most suitable proppant based on the potential benefits and risks.

Exercice Correction

1. Advantages and Disadvantages:

  • Raw Sand:

    • Advantages:
      • Lower cost compared to resieved sand.
    • Disadvantages:
      • Contains fines and coarse particles, leading to potential clogging and uneven packing.
      • Increased risk of formation damage due to fines migration.
      • Lower fracture conductivity due to non-uniform grain size distribution.
  • Resieved Sand:

    • Advantages:
      • Uniform grain size, resulting in optimal proppant pack performance and fracture conductivity.
      • Minimizes fines migration, reducing formation damage and improving long-term production.
    • Disadvantages:
      • Higher cost compared to raw sand.

2. Justification:

Resieved sand is the most suitable proppant in this scenario due to its ability to maximize fracture conductivity and minimize formation damage. While it comes at a higher cost, the long-term benefits of improved production, reduced risk of production decline, and optimized reservoir performance outweigh the initial cost difference. Using raw sand could lead to significant production losses and potential long-term issues, negating the cost savings in the long run.


Books

  • "Proppant Technology for Hydraulic Fracturing" by David J. Warpinski (2017): Covers all aspects of proppants, including detailed information on resieved sand, its characteristics, and its importance in fracturing operations.
  • "Petroleum Production Systems" by R.E. Collins (2010): Includes a chapter on sand control and proppant selection, providing insights into the role of resieved sand in preventing sand production.

Articles

  • "The Impact of Fines Content on Proppant Pack Conductivity" by J.A. Miskimins et al. (2015): This article discusses the negative effects of fines on proppant pack conductivity and highlights the importance of using resieved sand.
  • "Optimal Proppant Selection for Hydraulic Fracturing" by S.M. Smith et al. (2012): Explores the criteria for selecting the ideal proppant, including the role of grain size and the benefits of resieved sand.

Online Resources

  • "Resieved Sand: A Critical Component for Successful Fracturing" (Website article): This resource provides a detailed overview of resieved sand, including its benefits, applications, and the sieving process.
  • "Proppant Selection Guide" (Website article): Offers information on various types of proppants, including resieved sand, with technical specifications and comparisons.
  • "Hydraulic Fracturing: A Comprehensive Guide" (Website article): Includes a section on proppant selection and explains the importance of resieved sand in enhancing fracture conductivity.

Search Tips

  • Use specific keywords: "re-sieved sand," "proppant," "hydraulic fracturing," "sand control," "proppant selection," "fines content."
  • Combine keywords: For instance, "re-sieved sand benefits hydraulic fracturing."
  • Include industry-specific terms: "fracture conductivity," "formation damage," "production optimization."
  • Explore related topics: "proppant pack," "sand production," "completion operations."
  • Use advanced search operators: For example, "site:spe.org" to search within the Society of Petroleum Engineers website.

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