Glossary of Technical Terms Used in Drilling & Well Completion: PSC (gas lift)

PSC (gas lift)

PSC (Gas Lift) in Oil & Gas: A Detailed Exploration

Introduction:

In the oil and gas industry, efficient extraction of hydrocarbons from underground reservoirs is crucial. While natural pressure can sometimes be sufficient to drive oil and gas to the surface, many wells require assistance. One such method is Gas Lift, which utilizes injected gas to increase reservoir pressure and stimulate production. PSC (Pressure Set Controller) is a key component in this process, playing a vital role in regulating the gas injection.

What is PSC (Pressure Set Controller) in Gas Lift?

A Pressure Set Controller (PSC) is a specialized valve installed in the production tubing of a gas lift well. Its primary function is to control the amount of injected gas entering the well, thereby optimizing production. PSCs operate based on the pressure difference between the wellhead and a predetermined setpoint.

How PSCs Work:

  1. Pressure Sensing: A pressure sensor within the PSC continuously monitors the pressure at the wellhead.
  2. Setpoint Comparison: This pressure reading is compared to a pre-set value known as the "setpoint." The setpoint is carefully chosen based on the well's specific needs and production requirements.
  3. Valve Actuation: If the wellhead pressure falls below the setpoint, the PSC opens, allowing injected gas to enter the production tubing. Conversely, if the wellhead pressure rises above the setpoint, the PSC closes to restrict gas injection.

Closing Pressure at Surface for a Gas Lift Valve:

The closing pressure at the surface for a PSC is the pressure at which the valve shuts off, stopping gas injection. This pressure value is directly related to the setpoint configured for the PSC.

Importance of Closing Pressure:

The closing pressure is crucial for optimizing gas lift performance. It ensures that:

  • Gas Injection is Optimized: The PSC prevents over-injection of gas, which can lead to wasted gas and reduced oil production.
  • Production Stability: Maintaining a controlled pressure gradient within the well helps stabilize production rates and prevents erratic flow.
  • Reservoir Protection: Carefully managing gas injection prevents excessive pressure buildup in the reservoir, which could damage the formation and impact long-term production.

Factors Affecting Closing Pressure:

Several factors influence the closing pressure set for a PSC, including:

  • Reservoir Pressure: The pressure within the reservoir dictates how much gas is required to lift the oil.
  • Production Rate: Higher production rates necessitate increased gas injection, requiring a higher closing pressure.
  • Wellbore Geometry: The diameter and depth of the wellbore influence the pressure gradient within the production tubing.
  • Gas Density: The density of the injected gas influences its ability to lift the oil, affecting the required closing pressure.

Conclusion:

The Pressure Set Controller (PSC) is an essential component in gas lift operations, enabling efficient and controlled gas injection for optimized oil production. Understanding the closing pressure at the surface and the factors influencing it is crucial for maximizing production and ensuring the long-term viability of gas lift wells.


Test Your Knowledge

PSC (Gas Lift) Quiz

Instructions: Choose the best answer for each question.

1. What is the primary function of a Pressure Set Controller (PSC) in a gas lift well? a) To measure the flow rate of oil production. b) To control the amount of injected gas entering the well. c) To regulate the pressure at the wellhead. d) To monitor the reservoir pressure.

Answer

b) To control the amount of injected gas entering the well.

2. How does a PSC determine when to open or close the gas injection valve? a) Based on the temperature of the injected gas. b) Based on the pressure difference between the wellhead and a setpoint. c) Based on the volume of oil produced. d) Based on the amount of gas injected.

Answer

b) Based on the pressure difference between the wellhead and a setpoint.

3. What is the closing pressure at the surface for a PSC? a) The pressure at which the valve opens to allow gas injection. b) The pressure at which the valve shuts off, stopping gas injection. c) The pressure at the bottom of the well. d) The pressure at which the production rate is maximized.

Answer

b) The pressure at which the valve shuts off, stopping gas injection.

4. Which of the following is NOT a factor affecting the closing pressure set for a PSC? a) Reservoir pressure. b) Production rate. c) Wellbore geometry. d) The type of pump used in the well.

Answer

d) The type of pump used in the well.

5. Why is the closing pressure crucial for optimizing gas lift performance? a) It prevents over-injection of gas, which can lead to wasted gas and reduced oil production. b) It ensures a consistent flow rate of oil production. c) It minimizes the risk of equipment failure. d) It helps to maintain a stable reservoir pressure.

Answer

a) It prevents over-injection of gas, which can lead to wasted gas and reduced oil production.

PSC (Gas Lift) Exercise

Scenario: A gas lift well has a setpoint pressure of 1500 psi. The wellhead pressure is currently at 1450 psi.

Task:

  1. Will the PSC open or close the gas injection valve in this scenario?
  2. Explain your reasoning.

Exercice Correction

1. The PSC will open the gas injection valve. 2. The wellhead pressure (1450 psi) is below the setpoint (1500 psi). This means the pressure in the well is lower than desired, requiring more gas injection to increase pressure and stimulate production. Therefore, the PSC will open the valve to allow gas to enter the production tubing and raise the wellhead pressure.


Books

  • "Petroleum Production Systems" by John M. Campbell: Covers the principles of oil and gas production, including detailed discussions on gas lift techniques and PSCs.
  • "Artificial Lift Methods: An Introduction" by John R. Fanchi: Provides a comprehensive overview of various artificial lift methods, including gas lift, with specific chapters on PSCs.
  • "Gas Lift Design and Optimization" by Thomas A. Barree: A specialized text dedicated to gas lift design and optimization, offering practical insights into PSC operation and selection.

Articles

  • "Gas Lift System Optimization: A Comprehensive Review" by M.A. Abbas and J.A. Khan: This review article discusses various aspects of gas lift optimization, including the role of PSCs in achieving efficiency.
  • "Gas Lift System Design and Optimization: A Case Study" by B.K. Singh and S. Kumar: This case study provides a practical application of gas lift design principles and highlights the importance of PSCs in maximizing production.
  • "Pressure Set Controllers: A Guide to Selection and Application" by Schlumberger: This article from a leading oilfield service company provides valuable insights into the selection and proper application of PSCs in gas lift operations.

Online Resources

  • "Gas Lift Systems" - Oil & Gas IQ: Offers a detailed explanation of gas lift systems, including various types of PSCs and their operation.
  • "Pressure Set Controllers (PSCs)" - Wellsite.com: Provides practical information on PSCs, covering their principles, types, selection criteria, and troubleshooting.
  • "Gas Lift Valve Handbook" - Baker Hughes: This handbook from a major oilfield equipment supplier offers a comprehensive guide to gas lift valves, including detailed explanations of PSCs.

Search Tips

  • "Gas Lift PSC Design": To find resources on the specific design and application of PSCs in gas lift systems.
  • "PSC Closing Pressure Calculation": To learn about methods for determining the appropriate closing pressure for different gas lift scenarios.
  • "Troubleshooting PSC Problems": To access resources on identifying and resolving common issues with PSCs.
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