Drilling & Well Completion

floorman

The Floorman: A Crucial Cog in the Drilling and Well Completion Machine

The drilling and well completion industry is a complex and demanding field, requiring a synchronized effort from numerous professionals. One such vital role is that of the floorman, often referred to as a rotary helper. While seemingly a simple title, the floorman's responsibilities are crucial to ensuring safe and efficient drilling operations.

What does a floorman do?

The floorman's primary responsibility is to assist the driller in various aspects of drilling and well completion operations. This involves:

  • Handling tools and equipment: The floorman assists in handling and moving heavy drilling equipment, such as drill pipes, casing, and tools, ensuring their safe and efficient handling.
  • Maintaining the drilling floor: Keeping the drilling floor clean and organized is essential for safety and efficiency. The floorman plays a vital role in maintaining this order by picking up tools, removing debris, and preparing the floor for upcoming operations.
  • Monitoring equipment: The floorman monitors the operation of drilling equipment, reporting any abnormalities or potential safety hazards to the driller.
  • Assisting with well completion: The floorman plays a crucial role in well completion operations, assisting with the installation of casing, cementing, and other related tasks.
  • Following safety procedures: As a vital member of the drilling team, the floorman is responsible for adhering to strict safety procedures, ensuring the wellsite remains a safe and secure environment for all personnel.

Key skills required:

  • Physical Strength and Stamina: The floorman's job demands physical strength and stamina, as they often handle heavy equipment and work in physically demanding conditions.
  • Attention to Detail: The floorman needs a keen eye for detail to identify potential safety hazards and ensure equipment is properly maintained.
  • Teamwork and Communication: Effective communication and teamwork are crucial as the floorman works closely with the driller and other crew members.
  • Adaptability and Problem-Solving Skills: The drilling environment can change rapidly, requiring the floorman to be adaptable and able to think on their feet.

The importance of the floorman:

While the driller is responsible for the overall drilling operation, the floorman is an integral part of the team, ensuring smooth and efficient operation. Their dedication to safety, attention to detail, and ability to work effectively under pressure are essential to the success of any drilling project.

In summary:

The floorman is a critical member of the drilling and well completion team, responsible for assisting the driller in various tasks, ensuring safety, and contributing to the overall efficiency of operations. Their physical strength, attention to detail, and dedication to teamwork are vital assets to any drilling crew.


Test Your Knowledge

Quiz: The Floorman

Instructions: Choose the best answer for each question.

1. What is the primary responsibility of a floorman?

a) Operating the drilling rig b) Supervising the drilling crew c) Assisting the driller in various tasks d) Managing the wellsite budget

Answer

c) Assisting the driller in various tasks

2. Which of the following is NOT a typical task for a floorman?

a) Handling drill pipes and casing b) Cleaning and organizing the drilling floor c) Monitoring the drilling rig's performance d) Negotiating contracts with oil and gas companies

Answer

d) Negotiating contracts with oil and gas companies

3. What is a key skill required for a floorman?

a) Computer programming b) Public speaking c) Physical strength and stamina d) Financial analysis

Answer

c) Physical strength and stamina

4. Why is it important for a floorman to have good communication skills?

a) To negotiate salaries with the driller b) To write reports on the drilling progress c) To effectively work with the drilling crew and driller d) To give presentations to clients

Answer

c) To effectively work with the drilling crew and driller

5. How does the floorman contribute to the overall success of a drilling project?

a) By making decisions on the drilling strategy b) By ensuring a safe and efficient drilling operation c) By managing the finances of the project d) By designing new drilling technologies

Answer

b) By ensuring a safe and efficient drilling operation

Exercise: The Floorman's Checklist

Scenario: You are a floorman working on a drilling rig. You are responsible for the daily safety check of the drilling floor.

Task: Create a checklist of at least 5 items that the floorman should inspect every day before starting drilling operations. Ensure that your checklist includes items related to:

  • Safety Equipment: (e.g., fire extinguishers, first aid kit)
  • Equipment Condition: (e.g., drill pipes, casing, tools)
  • General Cleanliness: (e.g., debris, spills)
  • Potential Hazards: (e.g., loose objects, uneven surfaces)

Example:

  • Safety Equipment:
    • Fire extinguisher in working order
    • First aid kit fully stocked

Exercice Correction

Here's a sample checklist, but you can adapt it based on the specific drilling site:

Daily Floorman's Checklist

Safety Equipment: * Fire extinguishers (check pressure gauge and are in their designated locations) * First aid kit (check contents are complete and in date) * Emergency shut-off valves (ensure accessible and in working order) * Safety signs and markings (check for damage or missing signs) * Personal Protective Equipment (PPE) for crew members (ensure available and in good condition)

Equipment Condition: * Drill pipes (inspect for cracks, dents, or corrosion) * Casing (inspect for damage or rust) * Drilling tools (check for wear and tear, ensure they are properly stored) * Hoisting equipment (inspect cables, pulleys, and hooks)

General Cleanliness: * Drilling floor (remove debris, spills, and loose objects) * Mud tanks (check for leaks and proper levels) * Pipe racks (ensure organized and free of obstructions)

Potential Hazards: * Uneven surfaces (report and correct any tripping hazards) * Loose objects (secure anything that could fall or blow away) * Spilled fluids (immediately clean and report any spills) * Obstructed walkways (ensure free passage for personnel and equipment) * Electrical wiring (check for exposed wires or faulty connections)

Additional Notes: * Report any issues or potential hazards to the driller immediately. * Maintain a clear and organized drilling floor for efficient operation. * Always prioritize safety and follow all applicable regulations and procedures.


Books

  • "Drilling Engineering: Principles, Applications, and Management" by J. Edward Brill and James W. Murray: This comprehensive textbook covers all aspects of drilling engineering, including the roles and responsibilities of various personnel, including the floorman.
  • "Petroleum Production Systems" by John R. Fanchi: This book provides a detailed overview of the oil and gas industry, including drilling operations and the importance of the floorman's role.
  • "Drilling and Well Completion" by M.L. Smith: This book offers a practical guide to drilling and well completion operations, including the specific duties and responsibilities of a floorman.

Articles

  • "The Rotary Helper: A Crucial Role in Drilling Operations" by [Author Name]: This article, ideally from an industry publication like Oil & Gas Journal or World Oil, would delve into the specific duties and importance of the floorman.
  • "Safety Considerations for Floormen in Drilling Operations" by [Author Name]: This article would focus on the safety aspects of the floorman's role, highlighting potential hazards and best practices.
  • "The Evolution of the Floorman in the Modern Drilling Industry" by [Author Name]: This article could explore the changing role of the floorman with the introduction of new technologies and safety standards.

Online Resources

  • Society of Petroleum Engineers (SPE): The SPE website offers numerous articles, publications, and presentations related to drilling operations and well completion. You can search their website for resources related to the floorman's role.
  • International Association of Drilling Contractors (IADC): The IADC website provides information and resources on drilling standards, training, and best practices, which can offer insights into the floorman's role.
  • Oil & Gas Journal: This industry publication regularly features articles and news reports related to drilling operations. You can search their online archives for content related to the floorman's role.

Search Tips

  • Use specific keywords: "floorman drilling", "rotary helper", "drilling operations", "well completion", "oil and gas industry"
  • Search for industry-specific websites: Include "SPE", "IADC", "Oil & Gas Journal", "World Oil" in your search to narrow your results.
  • Use quotation marks for exact phrases: For example, "floorman responsibilities" or "floorman training"
  • Combine keywords: For example, "floorman AND safety" or "floorman AND equipment handling"

Techniques

Chapter 1: Techniques

Floorman Techniques: A Hands-on Guide to Drilling Operations

The floorman's role is crucial, and their expertise extends beyond basic tasks. Here's a closer look at the key techniques they employ:

1. Handling Tools and Equipment:

  • Rigging: Floormen are experts in rigging procedures, using slings, chains, and hoists to safely move heavy equipment. They understand weight distribution, proper anchoring, and safe lifting techniques.
  • Pipe Handling: Mastering the art of handling drill pipe is essential. Floormen use specialized tools like tongs, elevators, and slips to connect, disconnect, and maneuver pipe sections efficiently.
  • Casing Handling: Similar to pipe handling, floormen assist with casing installation, using hydraulic casing rams and other specialized equipment to set and secure casing strings in the wellbore.
  • Tool Running: They assist in running various downhole tools, like drill bits, reamers, and casing scrapers, ensuring proper connection and alignment.

2. Maintaining the Drilling Floor:

  • Floor Organization: Floormen are responsible for maintaining a clean, organized drilling floor, ensuring clear pathways for equipment movement and preventing potential hazards. They remove debris, store tools properly, and set up work areas efficiently.
  • Mud Management: They assist with managing mud flow, checking mud density and viscosity, and maintaining the mud pit area for efficient drilling operations.
  • Lubrication and Maintenance: Floormen perform basic maintenance tasks, such as lubricating equipment, checking wear and tear, and reporting any issues to the driller.

3. Monitoring Equipment:

  • Visual Inspections: Floormen regularly inspect equipment for signs of wear, damage, or malfunction. They report any observations to the driller for further action.
  • Gauges and Meters: They monitor gauges and meters to ensure proper operation of drilling equipment, including mud pumps, drawworks, and rotating systems.
  • Safety Checks: Floormen perform safety checks on equipment, ensuring proper function of safety devices like brakes, alarms, and emergency shutdowns.

4. Assisting with Well Completion:

  • Casing Installation: They assist with running casing strings into the wellbore, ensuring proper connection and alignment with the wellhead.
  • Cementing Operations: They work alongside the driller and cementing crew to monitor and support cementing procedures, ensuring proper placement of cement in the wellbore.
  • Testing and Evaluation: Floormen assist with various well completion tests, such as pressure testing and production testing, ensuring accurate data collection and analysis.

5. Adhering to Safety Procedures:

  • Rig Safety Rules: Floormen are well-versed in rig safety rules and procedures, adhering to strict safety protocols for all operations.
  • Personal Protective Equipment (PPE): They utilize appropriate PPE, including hard hats, safety glasses, steel-toe boots, and gloves, to minimize risks.
  • Emergency Procedures: They are trained in emergency procedures and are prepared to respond effectively in case of accidents or emergencies.

By mastering these techniques, floormen play a crucial role in ensuring safe, efficient, and successful drilling operations.

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