Drilling & Well Completion

Under Travel

Understanding "Under Travel" in Oil & Gas: A Deeper Dive into Rod String Movement

In the world of oil and gas production, the term "under travel" refers to a specific phenomenon related to the movement of the rod string within a well. It occurs when the travel of the rod string at the pump (bottom of the well) is less than the surface rod travel. This discrepancy can have significant implications for well productivity and requires careful monitoring and troubleshooting.

What is Rod String Travel?

Imagine a fishing rod. When you cast the line, the rod bends and the line travels a certain distance. Similarly, in an oil well, the rod string – a series of connected rods that act like a piston – is pumped up and down to lift the oil to the surface. The rod string travel refers to the total distance the rod string moves within the wellbore.

Why Under Travel Happens

Under travel occurs due to various factors, including:

  • Pump Efficiency: If the pump at the bottom of the well is not operating efficiently, it may not be able to lift as much oil as expected, leading to less rod string movement.
  • Fluid Conditions: High fluid viscosity, gas interference, or the presence of sand can hinder the pump's ability to move the fluid efficiently.
  • Rod String Issues: Broken rods, worn out couplings, or stuck rods can cause the rod string to move less than expected.
  • Wellbore Geometry: Significant deviations in the wellbore, like sharp bends, can restrict the rod string movement and lead to under travel.

Impact of Under Travel

Under travel can significantly impact well production:

  • Reduced Oil Production: Less rod string movement means less oil is lifted to the surface, impacting overall production rates.
  • Increased Pumping Costs: Since the pump is working inefficiently, it consumes more energy to lift the same amount of oil, leading to increased operating costs.
  • Potential Damage to Equipment: If the issue is related to the pump or rod string, under travel can lead to wear and tear, ultimately requiring expensive repairs or replacements.

Monitoring and Addressing Under Travel

Early detection of under travel is crucial to mitigating its negative impact. Regular monitoring through:

  • Surface Rod Travel Measurement: Tracking the movement of the rod string at the surface using sensors and recording devices.
  • Downhole Pressure Readings: Monitoring the pressure at the bottom of the well to assess the pump's efficiency.
  • Production Rate Analysis: Examining changes in oil production to identify any potential issues.

Once detected, addressing under travel requires careful investigation and analysis to determine the root cause. This may involve:

  • Pump Inspection and Repair: Evaluating the condition of the pump and making necessary repairs or replacements.
  • Rod String Inspection and Maintenance: Checking the rod string for wear and tear, broken rods, or stuck sections.
  • Wellbore Assessment: Investigating any potential issues with the wellbore geometry that might restrict rod string movement.

Conclusion

Understanding the concept of "under travel" in oil and gas production is essential for optimizing well performance and minimizing operational costs. By monitoring rod string travel, analyzing well production data, and effectively addressing the underlying causes, operators can ensure optimal well performance and minimize the negative consequences of under travel.


Test Your Knowledge

Quiz: Understanding "Under Travel" in Oil & Gas

Instructions: Choose the best answer for each question.

1. What does "under travel" refer to in oil and gas production?

a) The movement of oil and gas within the wellbore. b) The travel distance of the rod string at the surface. c) The difference between the rod string travel at the surface and at the pump. d) The amount of oil produced from a well.

Answer

c) The difference between the rod string travel at the surface and at the pump.

2. Which of the following factors can contribute to under travel?

a) Efficient pump operation. b) Low fluid viscosity. c) Smooth wellbore geometry. d) Broken rods in the rod string.

Answer

d) Broken rods in the rod string.

3. What is a potential consequence of under travel?

a) Increased oil production rates. b) Reduced operating costs. c) Improved pump efficiency. d) Potential damage to equipment.

Answer

d) Potential damage to equipment.

4. Which method is NOT used for monitoring under travel?

a) Surface rod travel measurement. b) Downhole pressure readings. c) Wellbore temperature monitoring. d) Production rate analysis.

Answer

c) Wellbore temperature monitoring.

5. What is the first step in addressing under travel?

a) Replacing the entire rod string. b) Increasing the pumping speed. c) Investigating the root cause. d) Shutting down the well.

Answer

c) Investigating the root cause.

Exercise: Under Travel Scenario

Scenario: You are an engineer monitoring an oil well. You notice a significant decrease in oil production and a discrepancy between surface rod travel and downhole pump travel, indicating under travel.

Task:

  1. Identify three potential causes for under travel in this scenario.
  2. Explain how you would approach investigating each potential cause.
  3. Outline two possible solutions for addressing the identified causes.

Exercice Correction

**Potential causes:** * **Pump malfunction:** The pump may be worn out, damaged, or not functioning properly. * **Rod string issues:** Broken rods, worn-out couplings, or stuck rods can hinder movement. * **Fluid conditions:** High viscosity, gas interference, or presence of sand could be hindering the pump's ability to lift oil. **Investigation:** * **Pump malfunction:** Inspect the pump using downhole cameras or other tools to assess its condition. * **Rod string issues:** Run a logging tool to check for broken or stuck rods, or analyze surface rod travel data for inconsistencies. * **Fluid conditions:** Analyze the produced fluid for viscosity, gas content, and sand content. **Solutions:** * **Pump replacement/repair:** If the pump is malfunctioning, it needs to be repaired or replaced. * **Rod string repair/replacement:** Broken rods or worn-out couplings need to be repaired or replaced. If the rod string is stuck, it may need to be freed using specialized tools. * **Fluid management:** If high viscosity, gas, or sand is causing the issue, implementing production techniques like gas lift or artificial lift could be necessary.


Books

  • "Petroleum Production Engineering" by William C. Lyons: This comprehensive text covers various aspects of oil and gas production, including artificial lift methods and rod pump systems, where under travel is discussed.
  • "Artificial Lift Systems for Oil and Gas Wells" by Dennis L. Woods: This book delves into different artificial lift technologies, including rod pumps, and provides detailed information on their operation and potential problems like under travel.
  • "Production Operations: Oil and Gas Exploration and Production" by E.L. Dougherty: This book offers a broad overview of oil and gas production operations, including topics like well completion, artificial lift, and troubleshooting issues like under travel.

Articles

  • "Understanding and Preventing Rod String Under-Travel" by SPE: This Society of Petroleum Engineers article explores the causes and consequences of under travel, emphasizing the importance of monitoring and mitigation.
  • "Rod Pump Under-Travel: Causes, Diagnosis, and Solutions" by Oil & Gas Journal: This article provides a practical guide to understanding, diagnosing, and addressing rod string under travel in oil wells.
  • "Rod Pump Under-Travel: A Practical Guide to Troubleshooting and Optimization" by PennWell: This article focuses on troubleshooting under travel issues related to rod pumps, offering practical strategies and solutions.

Online Resources

  • SPE (Society of Petroleum Engineers) website: You can find numerous technical papers, presentations, and webinars related to artificial lift, rod pumps, and under travel on the SPE website.
  • Oil & Gas Journal website: The Oil & Gas Journal website offers articles, technical data, and industry news related to oil and gas production, including topics like under travel.
  • PennWell website: PennWell provides a variety of resources for the oil and gas industry, including articles, case studies, and technical information on rod pump systems and under travel.

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