Reservoir Engineering

Tertiary Recovery

Unlocking Residual Oil: Tertiary Recovery Methods for Enhanced Production

Oil and gas production is a complex process, with declining reservoir pressure leading to reduced flow rates over time. While primary recovery methods (natural pressure drive) and secondary recovery (water or gas flooding) extract a significant portion of the reservoir's oil, a substantial amount remains trapped within the porous rock. This "residual oil" represents a valuable resource, and tertiary recovery techniques are employed to unlock it.

Tertiary recovery, also known as enhanced oil recovery (EOR), utilizes advanced technologies and methods to extract oil that would otherwise be left behind. Unlike primary and secondary recovery, which rely on pressure gradients, tertiary methods involve injecting specific substances or employing specialized techniques to enhance the oil's mobility and displacement.

Here's a summary of common tertiary recovery methods:

1. Thermal Recovery:

  • Steam Injection: Heating the reservoir with steam lowers oil viscosity, making it easier to flow. This method is particularly effective in heavy oil reservoirs.
  • In-situ Combustion: Burning a portion of the oil within the reservoir generates heat, improving oil mobility. This technique is most effective in reservoirs with high permeability and oil saturation.

2. Chemical Enhanced Oil Recovery (CEOR):

  • Surfactant Flooding: Surfactants reduce interfacial tension between oil and water, improving oil mobilization and recovery.
  • Polymer Flooding: Polymers increase the viscosity of the injected water, improving sweep efficiency and displacing more oil.
  • Alkaline Flooding: Alkaline chemicals react with acidic components in the reservoir, altering the oil-water interfacial tension and improving oil recovery.

3. Miscible Gas Injection:

  • Carbon Dioxide Flooding: Injecting CO2 into the reservoir creates a miscible phase with oil, effectively dissolving and displacing it. This method is particularly effective for heavy oil reservoirs.
  • Nitrogen Flooding: Similar to CO2 flooding, nitrogen can be injected to displace oil, but it generally requires higher injection pressures.

4. Microbial Enhanced Oil Recovery (MEOR):

  • Bacteria Injection: Specialized bacteria are injected into the reservoir, where they metabolize components of the crude oil, lowering its viscosity and improving recovery.

5. Other Techniques:

  • Gas Lift: Injecting gas into the wellbore reduces the hydrostatic pressure, enhancing oil flow.
  • Hydraulic Fracturing: Creating fractures in the reservoir rock improves oil flow by increasing its permeability.

The Advantages of Tertiary Recovery:

  • Increased Oil Production: Tertiary methods unlock residual oil, significantly increasing the overall oil recovery rate.
  • Extended Reservoir Life: By maximizing oil production, tertiary techniques extend the lifespan of the reservoir.
  • Environmental Benefits: Techniques like CO2 sequestration can help mitigate greenhouse gas emissions.

Challenges and Considerations:

  • High Investment Costs: Tertiary recovery methods require significant investment in technology, infrastructure, and expertise.
  • Complexity and Risk: Implementing these techniques involves advanced engineering and geological understanding.
  • Environmental Impacts: While some methods offer environmental benefits, others may pose risks that need to be carefully assessed and mitigated.

Tertiary recovery plays a vital role in maximizing oil production from existing reservoirs, ensuring sustainable energy production, and extending the lifespan of our energy resources. As technology advances and the need for energy security grows, the importance of tertiary recovery methods will continue to increase in the future.


Test Your Knowledge

Quiz: Unlocking Residual Oil: Tertiary Recovery Methods

Instructions: Choose the best answer for each question.

1. What is the primary goal of tertiary recovery methods? a) To extract oil that would otherwise remain in the reservoir. b) To increase the pressure gradient in the reservoir. c) To reduce the viscosity of water in the reservoir. d) To improve the quality of the oil extracted.

Answer

a) To extract oil that would otherwise remain in the reservoir.

2. Which of the following is NOT a common tertiary recovery method? a) Thermal recovery b) Chemical Enhanced Oil Recovery (CEOR) c) Miscible Gas Injection d) Secondary Recovery

Answer

d) Secondary Recovery

3. Which thermal recovery method involves burning a portion of the oil within the reservoir? a) Steam Injection b) In-situ Combustion c) Surfactant Flooding d) Carbon Dioxide Flooding

Answer

b) In-situ Combustion

4. Which of the following is a benefit of tertiary recovery methods? a) Reduced environmental impact b) Lower investment costs c) Extended reservoir life d) Improved oil quality

Answer

c) Extended reservoir life

5. What is a major challenge associated with tertiary recovery methods? a) Lack of technological advancements b) Low demand for extracted oil c) High investment costs d) Limited environmental impact

Answer

c) High investment costs

Exercise: Comparing Tertiary Recovery Methods

Scenario: You are an engineer working for an oil and gas company. You have been tasked with evaluating the suitability of different tertiary recovery methods for a specific reservoir. The reservoir contains heavy oil with low permeability and moderate water saturation.

Task: Based on the information provided, compare and contrast the following tertiary recovery methods in terms of their effectiveness and feasibility for this specific reservoir:

  • Steam Injection:
  • In-situ Combustion:
  • Carbon Dioxide Flooding:
  • Surfactant Flooding:

Explain your reasoning, considering the reservoir characteristics and the advantages/disadvantages of each method.

Exercice Correction

**Steam Injection:** Would be a good choice for this reservoir due to its effectiveness in reducing the viscosity of heavy oil. However, the low permeability of the reservoir could make steam injection less efficient, as it may require higher injection pressures and longer injection times to reach the desired area. **In-situ Combustion:** Could be effective in this scenario as it can generate heat within the reservoir to lower oil viscosity. However, the low permeability of the reservoir could limit the spread of combustion, potentially reducing its effectiveness. Additionally, managing the combustion process and mitigating potential environmental risks would be crucial considerations. **Carbon Dioxide Flooding:** Might be suitable for this reservoir as CO2 can effectively dissolve and displace heavy oil. However, the low permeability could hinder the flow of CO2 through the reservoir, potentially requiring higher injection pressures. **Surfactant Flooding:** May be less effective for this reservoir due to its low permeability. Surfactant flooding relies on the movement of the injected fluid to displace oil, and the low permeability could hinder this process. Additionally, surfactant flooding is generally more effective in reservoirs with higher water saturation. **Overall:** Based on the given reservoir characteristics, Steam Injection and Carbon Dioxide Flooding appear to be the most promising options. However, further detailed analysis and simulations would be necessary to determine the most suitable and cost-effective method for this specific reservoir.


Books

  • Enhanced Oil Recovery: By D.L. Katz, J.J. Sohn, J.A. Arends, R.G. Standing, and J.R. Williams. This comprehensive textbook provides a detailed overview of EOR methods, including theoretical concepts, practical applications, and case studies.
  • Petroleum Engineering: Drilling and Production: By William C. Lyons. This classic textbook includes a chapter dedicated to enhanced oil recovery techniques, covering the fundamentals and key considerations.
  • Improved Oil Recovery: By J.D. McCain, Jr. This book delves into various enhanced oil recovery methods, focusing on their application, advantages, and limitations.

Articles

  • "A Review of Enhanced Oil Recovery Methods and Their Applications" (2016) by S.M. El-Khatib, S.A. Al-Yousef, and M.A. Khan. This comprehensive review article provides an overview of various EOR methods, their technical principles, and application considerations.
  • "Carbon Dioxide Flooding for Enhanced Oil Recovery" (2011) by C.G. Verma and M.A. Khan. This article focuses on the technology, application, and environmental aspects of CO2 flooding for enhanced oil recovery.
  • "Microbial Enhanced Oil Recovery: A Review" (2018) by S.K. Gupta and A.K. Gupta. This article discusses the potential of microbial enhanced oil recovery, exploring the role of bacteria in improving oil recovery rates.

Online Resources

  • Society of Petroleum Engineers (SPE): This professional organization offers a wealth of information on enhanced oil recovery, including technical papers, conference proceedings, and online courses. https://www.spe.org/
  • Energy Information Administration (EIA): This government agency provides statistics, analysis, and information related to energy production, consumption, and related technologies. https://www.eia.gov/
  • The National Energy Technology Laboratory (NETL): This US Department of Energy laboratory focuses on research and development of advanced energy technologies, including enhanced oil recovery methods. https://www.netl.doe.gov/

Search Tips

  • Use specific keywords like "tertiary recovery," "enhanced oil recovery," "EOR methods," "steam injection," "CO2 flooding," etc.
  • Combine keywords with specific reservoir types, e.g., "heavy oil tertiary recovery," "shale oil enhanced oil recovery."
  • Use quotation marks to search for specific phrases, e.g., "microbial enhanced oil recovery."
  • Include specific geographical locations, e.g., "tertiary recovery in the Middle East."

Techniques

Unlocking Residual Oil: Tertiary Recovery Methods for Enhanced Production

Chapter 1: Techniques

Tertiary recovery, or enhanced oil recovery (EOR), employs various techniques to extract residual oil left behind after primary and secondary recovery methods. These techniques focus on altering the physical properties of the oil or the reservoir itself to improve oil mobility and displacement. The key categories are:

1. Thermal Recovery: These methods increase reservoir temperature to reduce oil viscosity.

  • Steam Injection: High-pressure steam is injected into the reservoir, heating the oil and significantly lowering its viscosity, making it flow more easily to the production well. Effective for heavy oil reservoirs.
  • In-situ Combustion: A portion of the oil is ignited within the reservoir, generating heat to reduce viscosity. Requires specific reservoir characteristics (high permeability and oil saturation) for successful implementation. Careful control is crucial to prevent uncontrolled burning.

2. Chemical Enhanced Oil Recovery (CEOR): These techniques involve injecting chemicals to modify the reservoir fluids and improve oil displacement.

  • Surfactant Flooding: Surfactants are injected to reduce the interfacial tension between oil and water. This allows smaller oil droplets to coalesce into larger ones, improving their mobility through the porous rock.
  • Polymer Flooding: Polymers are added to the injected water to increase its viscosity. This improves the sweep efficiency, ensuring that the injected water displaces oil more effectively across the reservoir.
  • Alkaline Flooding: Alkaline chemicals are injected to alter the pH of the reservoir fluids, affecting the interfacial tension and improving oil recovery. Often used in conjunction with other CEOR methods.

3. Miscible Gas Injection: These techniques involve injecting gases that mix (become miscible) with the oil, creating a more mobile phase.

  • Carbon Dioxide (CO2) Flooding: CO2 is injected into the reservoir, dissolving in the oil and creating a miscible phase. This reduces the oil's viscosity and improves its mobility. CO2 sequestration is a potential environmental benefit.
  • Nitrogen Flooding: Similar to CO2 flooding, nitrogen can be used, though generally requiring higher injection pressures for effective miscibility.

4. Microbial Enhanced Oil Recovery (MEOR): This relatively newer technique uses microorganisms to alter the reservoir conditions and improve oil recovery.

  • Bacteria Injection: Specific bacteria are injected into the reservoir. They metabolize components of the crude oil, reducing its viscosity and potentially generating gases that aid in displacement.

5. Other Techniques:

  • Gas Lift: Gas is injected into the wellbore to reduce pressure and improve oil flow. This isn't strictly a reservoir-wide method like the others, but a useful well-level enhancement.
  • Hydraulic Fracturing: While primarily used in unconventional reservoirs, hydraulic fracturing can improve permeability in certain tertiary recovery scenarios by creating fractures in the rock matrix, allowing easier oil flow.

Chapter 2: Models

Accurate reservoir modeling is crucial for successful tertiary recovery operations. These models help predict the behavior of the injected fluids, oil displacement, and ultimate recovery. Key model types include:

  • Reservoir Simulation Models: These complex models incorporate geological data, fluid properties, and injection strategies to simulate the entire process. They are used to optimize injection parameters and predict production performance. They are often coupled with geological models for increased accuracy.
  • Fluid Flow Models: These models focus on the movement of fluids within the porous medium, considering factors like viscosity, pressure, and interfacial tension. They are essential for understanding the efficiency of various injection techniques.
  • Chemical Reaction Models: For CEOR, models need to account for the chemical reactions between injected chemicals and reservoir fluids. These models predict the changes in fluid properties and their impact on oil recovery.
  • Thermal Models: For thermal recovery, models are needed to simulate heat transfer within the reservoir, considering factors like heat capacity, conductivity, and heat losses.

Chapter 3: Software

Numerous software packages are used for tertiary recovery modeling and simulation. These tools allow engineers to design, analyze, and optimize EOR projects. Some examples include:

  • CMG (Computer Modelling Group) software: A suite of reservoir simulation tools widely used in the oil and gas industry.
  • ECLIPSE (Schlumberger): Another industry-standard reservoir simulator offering sophisticated capabilities for EOR modeling.
  • INTERSECT (Roxar): Used for reservoir modeling and simulation, including integration with geological data.
  • Specialized EOR simulation software: Many companies offer specialized software for specific EOR techniques, such as surfactant flooding or CO2 injection.
  • Geostatistical software: Software like GSLIB or ArcGIS are employed to build high-quality geological models which feed into the reservoir simulators.

Chapter 4: Best Practices

Successful tertiary recovery requires careful planning and execution. Key best practices include:

  • Thorough Reservoir Characterization: Detailed geological and petrophysical studies are essential to understand reservoir properties and select appropriate EOR techniques.
  • Pilot Testing: Before full-scale implementation, pilot projects should be conducted to evaluate the effectiveness of the chosen EOR method and fine-tune injection parameters.
  • Optimized Injection Strategies: Injection rates, patterns, and well placement need to be optimized to maximize sweep efficiency and minimize by-passing.
  • Monitoring and Control: Real-time monitoring of reservoir pressure, temperature, and fluid composition is crucial to track the effectiveness of the EOR process and make necessary adjustments.
  • Data Integration and Analysis: Combining data from various sources (geological, production, and monitoring data) is vital for optimizing the EOR process and interpreting the results.
  • Environmental Considerations: Environmental impacts should be carefully assessed and mitigated throughout the project lifecycle, complying with all regulations.

Chapter 5: Case Studies

Several successful tertiary recovery projects demonstrate the effectiveness of these techniques. These case studies highlight the challenges, successes, and lessons learned from applying specific EOR methods in various reservoir types. Specific examples would need to be researched and added here, providing details on the techniques used, the results achieved, and the challenges overcome in each case. Examples might include:

  • A case study detailing successful CO2 injection in a heavy oil reservoir.
  • A case study illustrating the effectiveness of polymer flooding in a specific geological setting.
  • A case study focusing on the challenges and successes of a thermal recovery project.
  • A case study comparing different EOR techniques in a single reservoir.

This framework provides a comprehensive overview of tertiary recovery, suitable for expansion with detailed information for each chapter. Remember to cite sources when adding specific case studies and examples.

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