Drilling & Well Completion

Set-Through Completion

Set-Through Completion: A Crucial Step in Oil & Gas Production

In the world of oil and gas exploration, "completion" refers to the final stages of well construction that enable the production of hydrocarbons. One common type of completion is the set-through completion, where the casing is set through the entire productive interval and cemented in place.

What is a Set-Through Completion?

A set-through completion involves running the casing string all the way through the producing zone, without stopping to perforate it. This method is then followed by cementing the casing in place. The production tubing is then run inside the casing, and perforations are created in the casing at the desired depth to allow hydrocarbons to flow into the wellbore.

Advantages of Set-Through Completion:

  • Simplified operation: This method streamlines the completion process, reducing the time and resources needed.
  • Cost-effectiveness: By eliminating the need for separate casing strings for different zones, set-through completion can be more economical.
  • Improved wellbore stability: Cementing the casing through the entire productive interval provides better wellbore integrity and prevents potential instability issues.
  • Flexibility: The well can be further optimized by selectively perforating different zones for production, depending on the reservoir characteristics.

Disadvantages of Set-Through Completion:

  • Limited flexibility for zonal isolation: In cases where multiple producing zones with different pressures need to be isolated, this method might not be ideal.
  • Potential for cement squeeze: If the wellbore is not properly prepared, cement can squeeze into the producing formation, potentially affecting productivity.

Applications of Set-Through Completion:

  • Single-zone reservoirs: This is the most common application for set-through completions, particularly when the reservoir is uniform and has a single producing zone.
  • Shallow reservoirs: In shallower formations, the risk of cement squeeze is lower, making set-through completions a viable option.
  • Wells with limited production challenges: For wells with simple production requirements, set-through completions offer a straightforward and cost-effective solution.

In conclusion:

Set-through completion is a widely used and valuable technique in the oil and gas industry. Its simplicity, cost-effectiveness, and flexibility make it a desirable option for many wells. However, understanding the advantages and disadvantages is crucial for selecting the appropriate completion method based on the specific geological and operational factors.


Test Your Knowledge

Set-Through Completion Quiz

Instructions: Choose the best answer for each question.

1. What is the primary characteristic of a set-through completion? a) The casing is perforated at the producing zone before cementing. b) The casing is run through the producing zone without perforating. c) Multiple casing strings are used for different zones. d) The production tubing is run outside the casing.

Answer

b) The casing is run through the producing zone without perforating.

2. Which of the following is NOT an advantage of a set-through completion? a) Simplified operation b) Cost-effectiveness c) Enhanced zonal isolation d) Improved wellbore stability

Answer

c) Enhanced zonal isolation

3. What is a potential disadvantage of set-through completion? a) Limited production capacity b) Increased risk of wellbore collapse c) Cement squeeze into the producing formation d) Difficulty in running production tubing

Answer

c) Cement squeeze into the producing formation

4. In which scenario is set-through completion most likely to be suitable? a) A well with multiple producing zones at different pressures b) A well with a single, uniform producing zone c) A well with complex reservoir characteristics d) A well with a high risk of wellbore instability

Answer

b) A well with a single, uniform producing zone

5. Why is set-through completion considered a valuable technique in the oil and gas industry? a) It eliminates the need for cementing. b) It allows for greater flexibility in isolating different zones. c) It offers a simple, cost-effective, and flexible approach for many wells. d) It is the only suitable method for deep reservoirs.

Answer

c) It offers a simple, cost-effective, and flexible approach for many wells.

Set-Through Completion Exercise

Scenario: You are a well engineer tasked with selecting a completion method for a new well. The well will target a single, shallow, and homogeneous oil reservoir. The production requirements are straightforward, and the focus is on minimizing costs.

Task:

  1. Based on the information provided, would a set-through completion be a suitable option for this well? Why or why not?
  2. Briefly discuss any potential concerns or challenges that might arise with using a set-through completion in this scenario.

Exercice Correction

1. Yes, a set-through completion would be a suitable option for this well. The well targets a single, shallow, and homogeneous reservoir with straightforward production requirements. This aligns perfectly with the advantages of set-through completion: simplicity, cost-effectiveness, and suitability for single-zone reservoirs. The shallow depth also reduces the risk of cement squeeze.

2. Potential concerns: - While the risk of cement squeeze is lower in shallow formations, it's still a factor to consider. Proper wellbore preparation is crucial to minimize the chance of cement migrating into the producing zone. - If future production needs change, the lack of zonal isolation might become a limitation. However, since the reservoir is homogenous and production requirements are simple, this is less of a concern in the initial stages. - It's essential to carefully evaluate the reservoir properties and wellbore conditions to ensure set-through completion remains an appropriate choice throughout the well's life cycle.


Books

  • "Production Operations: A Comprehensive Guide" by B.J. O'Connor - This book covers various aspects of oil and gas production, including completion techniques.
  • "Reservoir Engineering Handbook" by Tarek Ahmed - Provides detailed information on reservoir engineering concepts and includes a section on completion methods.
  • "Petroleum Engineering Handbook" by Schlumberger - A comprehensive resource on petroleum engineering, with a chapter dedicated to well completion.

Articles

  • "Set-through completion: A cost-effective solution for single-zone reservoirs" by SPE Journal - This article focuses on the advantages and applications of set-through completion for single-zone reservoirs.
  • "Cement squeeze: A potential challenge in set-through completions" by Journal of Petroleum Technology - Discusses the risks associated with cement squeeze in set-through completions and mitigation strategies.
  • "Optimizing wellbore stability in set-through completions" by SPE Production & Operations - Explores methods to enhance wellbore stability and prevent issues in set-through completions.

Online Resources

  • SPE (Society of Petroleum Engineers) website: SPE offers numerous publications, technical papers, and conference proceedings related to well completion.
  • Schlumberger website: The website provides technical information on various oil and gas technologies, including completion techniques.
  • Halliburton website: Another major oilfield services company with resources on well completion methods.

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