Drilling & Well Completion

Runaway (coiled tubing)

Runaway: The Unwanted Journey of Coiled Tubing

In the oil and gas industry, coiled tubing is a versatile tool used for various well intervention operations. This flexible tubing, wound on a large spool, is deployed downhole to perform tasks like well stimulation, cleaning, and production enhancement. However, sometimes this controlled operation can turn into a dangerous and costly event – a runaway.

What is a Runaway (Coiled Tubing)?

A runaway, in the context of coiled tubing, refers to the uncontrolled run-in of the tubing into the wellbore. This unexpected movement can be triggered by various factors, including:

  • Excessive weight on the tubing: When the weight applied to the tubing exceeds the frictional resistance in the well, it can overcome the holdback and uncontrollably descend.
  • Loss of friction: If the wellbore conditions change, like a decrease in the coefficient of friction or a sudden release of pressure, the tubing can lose its grip and accelerate downwards.
  • Equipment malfunction: A failure in the holding mechanism or the brake system can lead to an uncontrolled run-in.

Consequences of a Runaway:

A runaway situation can have severe consequences, both for the equipment and the wellbore itself:

  • Tubing damage: The uncontrolled descent can cause the tubing to buckle, kink, or even break.
  • Wellbore damage: The rapid movement can damage the wellbore, including the casing, cement, and formation.
  • Personnel safety: A runaway can pose a serious hazard to personnel working on the rig due to the potential for uncontrolled movement and high-pressure releases.
  • Environmental risks: Damage to the wellbore can lead to uncontrolled fluid releases and environmental contamination.
  • Financial losses: Repairing the damage and replacing the damaged tubing can lead to significant financial losses.

Preventing Runaways:

Preventing a runaway requires a combination of preventive measures, including:

  • Proper weight management: The weight applied to the tubing must be carefully calculated to ensure it remains within safe limits.
  • Monitoring wellbore conditions: Regular monitoring of wellbore conditions like pressure and friction can help detect potential risks.
  • Equipment maintenance: Ensuring that all equipment involved in the operation is in good working order and properly maintained is crucial.
  • Emergency procedures: Implementing clear and well-rehearsed emergency procedures for handling a runaway situation can minimize damage and ensure personnel safety.

Conclusion:

A runaway coiled tubing situation is a serious risk that can have significant consequences. Understanding the causes, potential consequences, and preventive measures is essential for ensuring safe and efficient coiled tubing operations. By implementing best practices and being prepared for unexpected events, the oil and gas industry can minimize the risk of runaways and ensure the safety and well-being of personnel, the environment, and the integrity of the well.


Test Your Knowledge

Quiz: Runaway Coiled Tubing

Instructions: Choose the best answer for each question.

1. What is a "runaway" in the context of coiled tubing? a) The tubing being accidentally disconnected from the rig. b) The tubing getting stuck in the wellbore. c) The tubing being deployed too quickly into the well.

Answer

c) The tubing being deployed too quickly into the well.

2. Which of the following is NOT a common cause of a runaway? a) Excessive weight on the tubing. b) Loss of friction in the wellbore. c) Using the wrong type of tubing.

Answer

c) Using the wrong type of tubing.

3. What is a potential consequence of a runaway? a) Improved well productivity. b) Damage to the tubing and wellbore. c) Reduced environmental impact.

Answer

b) Damage to the tubing and wellbore.

4. What is a crucial step in preventing runaways? a) Using only new tubing for each operation. b) Regularly monitoring wellbore conditions. c) Stopping all coiled tubing operations during bad weather.

Answer

b) Regularly monitoring wellbore conditions.

5. Which of the following is NOT a recommended practice to minimize the risk of runaways? a) Using a safety catch on the tubing. b) Having a well-rehearsed emergency procedure in place. c) Increasing the weight on the tubing to prevent slippage.

Answer

c) Increasing the weight on the tubing to prevent slippage.

Exercise:

Scenario: You are working on a coiled tubing operation and notice that the tubing is descending faster than expected. You suspect a potential runaway situation.

Task:

  1. Identify three immediate actions you should take to mitigate the situation.
  2. Explain why these actions are important.

Exercice Correction

**1. Immediate Actions:** a) **Stop the tubing deployment immediately.** This prevents further uncontrolled descent and potential damage. b) **Engage emergency brakes.** This helps to slow or stop the tubing and prevent further descent. c) **Alert the crew and supervisor.** This ensures everyone is aware of the situation and can assist in implementing further measures.

**2. Explanation:** a) Stopping the deployment prevents further run-in and allows time for assessment and corrective action. b) Engaging the brakes helps slow the tubing and potentially stop the runaway, minimizing potential damage. c) Alerting the crew ensures everyone is aware of the emergency and can respond appropriately. It also allows for a coordinated effort in addressing the situation.


Books

  • Coiled Tubing Operations: Fundamentals and Applications by David R. Dake
  • Oil Well Drilling and Production by J.W. Harbaugh (Covers coiled tubing in a general drilling and production context)

Articles

  • Coiled Tubing Runaway Prevention: A Comprehensive Approach by SPE (Society of Petroleum Engineers)
  • Coiled Tubing Runaway Incidents: Analysis and Lessons Learned by the American Petroleum Institute (API)
  • A Study of Coiled Tubing Runaway Incidents in Oil and Gas Operations (Journal article, specific journal may vary)

Online Resources

  • Coiled Tubing Runaway Prevention (API)
  • Coiled Tubing Technology (Schlumberger)
  • Coiled Tubing: Safety & Operations (Weatherford)
  • Coiled Tubing Training Courses (Various training providers, e.g., Baker Hughes, Halliburton)

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