Drilling & Well Completion

Recomplete

Recompleting the Well: Shifting Focus in Oil & Gas Production

In the dynamic world of oil and gas exploration and production, well completions are often not one-time events. As reservoirs change or new geological insights emerge, operators may choose to recomplete a well, shifting production from one zone to another. This involves reworking the well to access a different reservoir or a different portion of the existing reservoir.

Recompletion: A Key Tool for Enhanced Production

Recompletion offers several advantages for operators:

  • Targeting New Zones: If initial production from a zone declines, recompleting the well to access a new zone can extend the well's lifespan and unlock untapped reserves.
  • Optimizing Production: Recompletion can be used to shift production to zones with higher flow rates or better reservoir characteristics.
  • Enhanced Reservoir Management: By strategically targeting specific zones, recompletion allows operators to optimize production from the entire reservoir, maximizing recovery and minimizing water or gas production.

Common Recompletion Techniques:

Recompletion typically involves one or more of the following techniques:

  • Reperforating: Existing casing perforations are enlarged or new perforations are created to access a different zone.
  • Running New Tubulars: New tubing, casing, or liner is run to isolate the targeted zone and create a separate production path.
  • Setting a New Packer: A packer is installed at a different depth to isolate the new zone and prevent fluid communication between zones.

Example: Shifting Focus from Oil to Gas Production

Imagine a well initially completed for oil production. After a period of decline, an operator discovers a gas-bearing zone below the oil zone. By recompleting the well, they can:

  1. Reperforate: Create new perforations in the gas-bearing zone.
  2. Run New Tubing: Install a new tubing string to isolate the gas zone.
  3. Set a New Packer: Position a packer above the gas zone to prevent communication with the oil zone.

This recompletion allows the operator to switch from oil production to gas production, extending the well's productive life and accessing a new resource.

Recompletion - A Strategic Decision

Recompletion decisions are driven by economic considerations and reservoir understanding. Operators carefully evaluate the potential benefits of recompleting against the costs of the intervention. Factors considered include:

  • Reservoir characteristics: Well performance, fluid properties, and reservoir pressure.
  • Production history: Past performance and decline trends.
  • Economic viability: Costs of recompletion versus potential revenue.

Conclusion

Recompletion is an important technique in the oil and gas industry for maximizing well performance and reservoir recovery. By strategically shifting the production focus, operators can unlock additional reserves, extend well life, and optimize their overall production strategy.


Test Your Knowledge

Recompleting the Well: Quiz

Instructions: Choose the best answer for each question.

1. What is the primary purpose of recompleting a well?

a) To abandon the well completely. b) To access a different reservoir or zone within the existing reservoir. c) To increase the well's diameter. d) To inject fluids into the reservoir.

Answer

b) To access a different reservoir or zone within the existing reservoir.

2. Which of the following is NOT a common recompletion technique?

a) Reperforating b) Running new tubulars c) Setting a new packer d) Fracturing the reservoir

Answer

d) Fracturing the reservoir

3. Recompletion can be used to:

a) Enhance reservoir management. b) Target new zones. c) Optimize production. d) All of the above.

Answer

d) All of the above.

4. What factors do operators consider when making recompletion decisions?

a) Reservoir characteristics b) Production history c) Economic viability d) All of the above

Answer

d) All of the above.

5. What is a potential benefit of recompleting a well?

a) Extending the well's productive life. b) Unlocking additional reserves. c) Optimizing production strategy. d) All of the above.

Answer

d) All of the above.

Recompleting the Well: Exercise

Scenario: An oil well has been producing for several years, but production has declined significantly. The operator suspects there is a gas-bearing zone below the current production zone.

Task:

  • Identify the potential recompletion techniques that could be used to access the gas-bearing zone.
  • Explain how these techniques would be implemented.
  • Describe the potential benefits of recompleting the well to produce gas.

Exercice Correction

**Potential Recompletion Techniques:** * **Reperforating:** New perforations would be created in the gas-bearing zone below the current production zone. This would allow gas to flow into the wellbore. * **Running New Tubulars:** A new tubing string could be run down the well to isolate the gas-bearing zone from the existing oil zone. This would ensure the gas is not mixed with the oil and can be produced separately. * **Setting a New Packer:** A packer would be set above the gas-bearing zone to isolate it from the oil zone. This would prevent the gas from migrating upwards and ensure that it is produced only from the target zone. **Implementation:** * **Reperforating:** This would be done using specialized equipment that drills new holes in the casing. * **Running New Tubulars:** This would involve pulling the existing tubing string and running a new one down the well. * **Setting a New Packer:** This would involve lowering a packer down the wellbore and setting it at the desired depth. **Potential Benefits:** * **Extending Well Life:** Recompleting the well to produce gas would extend its productive life as a new resource is tapped. * **Unlocking Additional Reserves:** The gas-bearing zone would offer a new source of production, potentially leading to increased revenue. * **Optimizing Production Strategy:** The well could be used to produce gas, while the original oil zone could potentially be accessed at a later date.


Books

  • Petroleum Engineering Handbook: This comprehensive handbook, edited by T.W. Nelson, offers in-depth coverage of various aspects of oil and gas production, including well completion and recompletion techniques.
  • Reservoir Engineering Handbook: This handbook, edited by Tarek Ahmed, covers reservoir engineering principles and practices, including discussions on well completions, reservoir management, and production optimization.
  • Modern Well Completion Practices: This book, by Richard B. Smith, provides a detailed guide to well completion techniques, including recompletion strategies and methods.

Articles

  • "Recompletion: A Key to Maximizing Well Performance" (SPE Journal, 2005) by A.D. Reynolds and J.A. Stroud. This article discusses the benefits of recompletion and provides case studies of successful recompletion projects.
  • "Recompletion Techniques: An Overview" (Oil & Gas Journal, 2010) by R.T. Moore. This article provides a general overview of different recompletion techniques, their applications, and considerations.
  • "Recompletion of Gas Wells in the Bakken Shale" (Journal of Petroleum Technology, 2015) by K.R. Brown and R.J. Johnson. This article explores the application of recompletion in the Bakken shale play, focusing on gas production optimization.

Online Resources

  • Society of Petroleum Engineers (SPE): SPE website offers a vast collection of articles, papers, and technical presentations related to oil and gas production, including recompletion practices.
  • American Petroleum Institute (API): API website provides industry standards and publications related to well completion and recompletion.
  • Schlumberger: Schlumberger, a leading oilfield services company, offers various technical resources, case studies, and insights on well completions and recompletion techniques on their website.

Search Tips

  • Use specific keywords: Instead of just "recompletion," use keywords like "recompletion techniques," "recompletion case studies," "recompletion economics," or "recompletion in [specific reservoir type]."
  • Combine keywords with operators: Use operators like "AND" or "OR" to narrow down your search. For example, "recompletion AND unconventional reservoirs."
  • Include site filters: Filter your search results by specific websites, such as SPE, API, or Schlumberger, to focus on relevant resources.
  • Explore academic databases: Use online databases like Google Scholar, ScienceDirect, or JSTOR to access scholarly articles and research publications.

Techniques

Recompleting the Well: A Comprehensive Guide

Chapter 1: Techniques

Recompletion techniques aim to access new reservoir zones or optimize production from existing ones. Several methods are employed, often in combination:

  • Reperforation: This involves enlarging existing perforations or creating new ones in the casing to connect with the target zone. Techniques include shaped charges, jet perforating, and pulsed-laser perforation. The choice depends on factors like formation strength, wellbore conditions, and desired perforation characteristics (e.g., size, density, orientation). Careful consideration of perforation placement is crucial for maximizing production and minimizing damage.

  • Running New Tubulars: This entails installing new tubing, casing, or liner strings to isolate the target zone from other zones in the wellbore. This isolation prevents fluid mixing and ensures that production comes solely from the desired zone. Different types of tubing and casing are selected based on the pressure, temperature, and corrosive conditions in the target zone.

  • Setting a New Packer: Packers are mechanical devices that create a seal within the wellbore, isolating different zones. They are essential for creating separate production paths when recompleting to multiple zones. Different types of packers exist, including inflatable packers, hydraulic set packers, and retrievable packers. The selection depends on wellbore geometry, pressure conditions, and the need for future intervention.

  • Acidizing and Stimulation: To improve productivity in the target zone, acidizing or other stimulation techniques may be employed. Acidizing dissolves near-wellbore formation damage, improving permeability and flow. Stimulation techniques like hydraulic fracturing can create fractures in the formation, further enhancing permeability and increasing flow rates.

  • Sand Control: Sand production can severely damage equipment and reduce well productivity. In some recompletions, sand control techniques, such as gravel packing or screen completions, are implemented to manage sand production from the target zone.

Chapter 2: Models

Accurate reservoir modeling is critical for successful recompletion planning. Models provide crucial information about reservoir characteristics, aiding in the selection of optimal recompletion strategies. Key models include:

  • Reservoir Simulation Models: These models simulate fluid flow and pressure within the reservoir, predicting the impact of recompletion on production performance. They consider factors like permeability, porosity, fluid properties, and wellbore geometry.

  • Geomechanical Models: These models help predict the response of the reservoir to interventions like perforation and stimulation. They are crucial for assessing the risk of wellbore instability and optimizing completion designs.

  • Production Forecasting Models: These models integrate reservoir simulation and economic data to forecast the expected production rates and profitability of various recompletion scenarios. They are used to evaluate the economic viability of the project.

Chapter 3: Software

Specialized software packages are essential for designing, planning, and evaluating recompletion projects. These software packages typically integrate several functionalities:

  • Wellbore Design Software: This allows engineers to design the wellbore trajectory, select the appropriate tubulars, and optimize the placement of perforations and packers.

  • Reservoir Simulation Software: This enables the creation and simulation of reservoir models, allowing engineers to predict the impact of different recompletion scenarios on production.

  • Production Forecasting Software: This integrates reservoir data with economic factors to assess the economic viability of recompletion projects.

  • Data Management and Visualization Software: This is used to manage and visualize large datasets related to reservoir characteristics, well performance, and recompletion operations. Examples include PETREL, Eclipse, and CMG.

Chapter 4: Best Practices

Successful recompletion requires meticulous planning and execution. Best practices include:

  • Thorough Reservoir Characterization: A detailed understanding of reservoir properties, including fluid distribution, permeability, and pressure, is crucial for effective targeting and optimization.

  • Detailed Wellbore Analysis: A comprehensive wellbore analysis, including log data, pressure tests, and production history, informs decisions about recompletion strategies.

  • Comprehensive Planning and Design: A detailed recompletion plan, encompassing all aspects of the operation, minimizes risks and maximizes efficiency.

  • Rigorous Quality Control: Strict adherence to safety and quality control procedures ensures the successful and safe execution of the operation.

  • Post-Completion Monitoring and Evaluation: Regular monitoring and evaluation of production performance after recompletion are crucial for optimizing well productivity.

Chapter 5: Case Studies

Several case studies demonstrate successful recompletion projects. One example might be a well initially producing oil from a depleted reservoir, later recompleted to access a previously untapped gas reservoir below, significantly extending its productive life and increasing overall profitability. Another case study could focus on a horizontal well where selective recompletion of specific intervals enhanced oil recovery and reduced water production. A third case might illustrate a situation where optimizing perforation placement via advanced modeling techniques resulted in a substantial increase in production. These case studies highlight the value of a data-driven approach and optimized recompletion techniques. Specific details would depend on available confidentiality agreements and public data.

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