Reservoir Engineering

On-Pump

On-Pump: A lifeline for Oil & Gas Production

In the world of oil and gas, "on-pump" refers to a critical technique employed to revive production from wells that have ceased flowing naturally. As oil and gas reservoirs deplete, pressure within the reservoir drops, leading to a decline in production. This is where the "on-pump" solution comes into play.

Here's how it works:

  • Artificial Lift: "On-pump" utilizes artificial lift methods to bring fluids from the well to the surface. These methods essentially create a "pump" to overcome the decreasing reservoir pressure and maintain production.
  • Common Techniques: Several techniques fall under the umbrella of "on-pump," each with its own advantages and applications:
    • Electric Submersible Pumps (ESPs): These pumps are submerged in the wellbore and use electric motors to drive the fluid to the surface. ESPs are known for high efficiency and are commonly used in wells with a high water cut.
    • Rod Pumps: These are traditional pumps where a sucker rod is connected to a pump downhole. The rod is driven by a surface motor, creating a reciprocating motion that lifts the fluid. Rod pumps are versatile and suitable for various well conditions.
    • Progressive Cavity Pumps (PCPs): These pumps are known for their ability to handle high viscosity fluids and are often used in wells with heavy oil or gas-condensate production.
    • Gas Lift: In this technique, compressed gas is injected into the wellbore, reducing the pressure gradient and assisting in lifting fluids to the surface.

Benefits of On-Pump:

  • Sustained Production: On-pump allows for continued production from wells that would otherwise be shut-in, extending the lifespan of the reservoir.
  • Increased Efficiency: By optimizing the pumping system, operators can increase the efficiency of fluid recovery.
  • Cost-Effectiveness: Despite the initial investment, on-pump technology can be a cost-effective solution compared to drilling new wells.

Challenges of On-Pump:

  • Installation and Maintenance: Installing and maintaining artificial lift systems can be complex and require specialized expertise.
  • Equipment Failure: Pump failures can lead to downtime and production losses.
  • Wellbore Integrity: Wells that have been shut-in for extended periods may require workover operations to ensure wellbore integrity before installing an artificial lift system.

Conclusion:

On-pump technology plays a crucial role in maintaining and optimizing oil and gas production from mature fields. By overcoming the limitations of declining reservoir pressure, these techniques allow operators to maximize recovery and extend the economic life of their assets. As the oil and gas industry continues to explore new ways to access and produce hydrocarbons, on-pump solutions will remain essential tools for maximizing production and ensuring the long-term viability of oil and gas operations.


Test Your Knowledge

On-Pump Quiz

Instructions: Choose the best answer for each question.

1. What is the primary purpose of "on-pump" technology in the oil and gas industry?

a) To increase the rate of oil and gas extraction from new wells. b) To transport oil and gas from the wellhead to processing facilities.

Answer

c) To revive production from wells that have ceased flowing naturally.

c) To revive production from wells that have ceased flowing naturally. d) To monitor the pressure and flow rate of oil and gas wells.

2. Which of the following is NOT a common "on-pump" technique?

a) Electric Submersible Pumps (ESPs) b) Rod Pumps

Answer

c) Horizontal Drilling

c) Horizontal Drilling d) Progressive Cavity Pumps (PCPs)

3. What is the main advantage of using Electric Submersible Pumps (ESPs)?

a) High cost-effectiveness for all well conditions. b) Versatility for various well conditions.

Answer

c) High efficiency, especially in wells with high water cut.

c) High efficiency, especially in wells with high water cut. d) Ability to handle high viscosity fluids.

4. Which of the following is a significant challenge associated with "on-pump" technology?

a) The need for skilled labor to operate the equipment.

Answer

b) The risk of equipment failure leading to production losses.

b) The risk of equipment failure leading to production losses. c) The high cost of installing and maintaining the systems. d) The environmental impact of using artificial lift methods.

5. What is the ultimate goal of implementing "on-pump" solutions in oil and gas production?

a) To reduce the reliance on fossil fuels.

Answer

b) To maximize oil and gas recovery from mature fields.

b) To maximize oil and gas recovery from mature fields. c) To improve the safety of oil and gas production operations. d) To increase the efficiency of drilling new wells.

On-Pump Exercise

Scenario: An oil company has a well that is producing at a declining rate due to a drop in reservoir pressure. The company is considering implementing an "on-pump" solution to revive production.

Task:

  1. Identify two "on-pump" techniques that would be suitable for this scenario, explaining why they are appropriate.
  2. Outline two potential challenges the company might face when implementing these techniques.
  3. Suggest one way to mitigate each of the identified challenges.

Exercise Correction

**1. Suitable "on-pump" techniques:** * **Electric Submersible Pumps (ESPs):** ESPs are a good choice for reviving production in wells with a high water cut, which is often the case in declining wells. They are highly efficient and can handle significant water volumes. * **Rod Pumps:** Rod pumps are versatile and can be used in various well conditions, including wells with varying fluid properties. They are also relatively cost-effective compared to other artificial lift methods. **2. Potential Challenges:** * **Installation and Maintenance:** Installing and maintaining ESPs or rod pumps can be complex and require specialized expertise. * **Equipment Failure:** Pump failures are a common problem, leading to downtime and production losses. **3. Mitigating the Challenges:** * **Installation and Maintenance:** The company should partner with experienced contractors who have expertise in installing and maintaining the chosen pump type. They should also invest in regular maintenance and monitoring programs to detect potential issues early. * **Equipment Failure:** To minimize the risk of equipment failure, the company should use high-quality pumps and components. They should also implement a backup system, such as a spare pump, to minimize downtime in case of failure.


Books

  • Petroleum Production Engineering: by Don Watts (This comprehensive textbook covers artificial lift techniques, including on-pump methods, in detail.)
  • Artificial Lift in Oil and Gas Wells: by Abdulhadi A. Al-Hussainy (Provides a deep dive into various artificial lift techniques, with specific sections on ESPs, rod pumps, and gas lift.)
  • Well Stimulation and Artificial Lift: by John P. Brill (This book focuses on various well stimulation techniques, including artificial lift, and how to optimize them for production.)

Articles

  • "Artificial Lift Optimization for Oil and Gas Production" by SPE (Society of Petroleum Engineers) (This article discusses the importance of artificial lift and provides strategies for optimization.)
  • "A Comparative Study of Artificial Lift Methods for Oil and Gas Wells" by Journal of Petroleum Technology (This article analyzes the advantages and disadvantages of different artificial lift techniques, including on-pump methods.)
  • "Case Study: On-Pump Technology Boosts Production in Mature Field" by Oil & Gas Journal (Find specific examples of how on-pump technology has been successfully applied in real-world scenarios.)

Online Resources

  • SPE (Society of Petroleum Engineers) website: (Search for "Artificial Lift" or "On-Pump" for a vast database of publications, technical papers, and resources.)
  • Schlumberger website: (Schlumberger is a leading provider of oilfield services, including artificial lift solutions. Their website offers information on their products and services.)
  • Baker Hughes website: (Baker Hughes is another major oilfield services company with a comprehensive artificial lift portfolio. Their website provides information and case studies on their on-pump solutions.)

Search Tips

  • Use keywords like "artificial lift," "on-pump," "electric submersible pumps (ESPs)," "rod pumps," "progressive cavity pumps (PCPs)," and "gas lift" in conjunction with "oil and gas production."
  • Refine your searches by specifying the type of artificial lift technology you're interested in (e.g., "ESPs for oil production").
  • Search for specific case studies or examples of successful on-pump implementations.
  • Look for recent publications and industry news articles to stay updated on advancements in on-pump technology.

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