Production Facilities

EXHT TM (subsea)

EXHT TM: Enhancing Subsea Tree Capabilities for Oil & Gas Production

In the realm of subsea oil and gas production, EXHT TM stands for Enhanced Horizontal Tree, a specialized type of subsea tree designed for increased production and operational efficiency. This article will delve into the specific features and benefits of EXHT TM, exploring how it contributes to enhancing horizontal well performance in subsea environments.

Traditional Subsea Trees vs. EXHT TM:

Traditional subsea trees, designed for vertical wells, often face limitations when applied to horizontal wells. These limitations include:

  • Limited flow capacity: Traditional trees may struggle to handle the large flow rates and high pressures associated with horizontal wells.
  • Increased pressure drop: The configuration of traditional trees can lead to significant pressure drops, reducing overall production efficiency.
  • Operational challenges: Connecting horizontal wells to traditional trees often presents complex and time-consuming challenges.

EXHT TM: A Solution for Horizontal Well Optimization:

EXHT TM addresses these challenges by incorporating several key features:

  • Enhanced Flow Capacity: The design of EXHT TM allows for significantly higher flow rates compared to traditional trees. This is achieved through optimized flow paths and larger flow areas.
  • Reduced Pressure Drop: The streamlined design minimizes pressure drop across the tree, resulting in improved well performance and increased oil recovery.
  • Simplified Installation: EXHT TM is designed for easier installation and integration with horizontal wells, streamlining the overall project timeline.
  • Increased Flexibility: The modular design of EXHT TM allows for customization to meet specific well requirements, enhancing its adaptability to various field conditions.
  • Improved Safety: The innovative design incorporates safety features like multiple redundant systems, ensuring reliable operation and minimizing risks.

Benefits of Utilizing EXHT TM:

  • Enhanced Production: Higher flow rates and reduced pressure drop translate to significant increases in production volumes.
  • Reduced Operating Costs: Optimized performance and streamlined operations result in lower operating expenses over the lifetime of the well.
  • Extended Well Life: The robust design of EXHT TM ensures extended well life, maximizing the economic potential of horizontal reservoirs.
  • Reduced Environmental Impact: Efficient production and minimal pressure drop contribute to a reduced environmental footprint, promoting sustainable practices in the oil and gas industry.

Conclusion:

EXHT TM represents a significant advancement in subsea tree technology, specifically tailored for horizontal wells. By addressing the challenges associated with traditional trees, EXHT TM offers improved performance, efficiency, and safety, making it a valuable tool for optimizing subsea production in the oil and gas industry. As the industry continues to focus on developing unconventional reservoirs, EXHT TM is poised to play a pivotal role in maximizing resource recovery and contributing to a more sustainable future.


Test Your Knowledge

EXHT TM Quiz

Instructions: Choose the best answer for each question.

1. What does EXHT TM stand for? a) Extended Horizontal Tree Module b) Enhanced Horizontal Tree c) Extended Hydraulic Tree Module d) Enhanced Hydraulic Tree

Answer

b) Enhanced Horizontal Tree

2. What is the main challenge traditional subsea trees face when used with horizontal wells? a) Limited flow capacity and increased pressure drop. b) Difficulty in installation and maintenance. c) Increased risk of environmental damage. d) Reduced lifespan compared to vertical well trees.

Answer

a) Limited flow capacity and increased pressure drop.

3. How does EXHT TM improve flow capacity compared to traditional subsea trees? a) Using a larger number of valves. b) Employing a more complex hydraulic system. c) Utilizing optimized flow paths and larger flow areas. d) Implementing a higher pressure pump system.

Answer

c) Utilizing optimized flow paths and larger flow areas.

4. Which of the following is NOT a benefit of using EXHT TM? a) Enhanced production. b) Reduced operating costs. c) Increased environmental impact. d) Extended well life.

Answer

c) Increased environmental impact.

5. What makes EXHT TM a valuable tool for optimizing subsea production? a) Its compatibility with both horizontal and vertical wells. b) Its ability to handle extremely high pressures and temperatures. c) Its advanced safety features and modular design. d) Its ability to extract unconventional oil and gas resources.

Answer

c) Its advanced safety features and modular design.

EXHT TM Exercise

Scenario: You are an engineer working on a subsea oil and gas production project. The field contains multiple horizontal wells, and the team is considering using EXHT TM instead of traditional subsea trees.

Task:

  • Research and explain two key factors that would influence the decision to use EXHT TM over traditional subsea trees.
  • Briefly discuss the potential benefits and drawbacks of using EXHT TM in this specific scenario.

Exercice Correction

**Two Key Factors:** 1. **Reservoir Characteristics:** The flow rate and pressure characteristics of the horizontal wells are crucial. If the wells are expected to have high flow rates and pressures, EXHT TM would be a more suitable choice due to its enhanced flow capacity and reduced pressure drop. 2. **Field Development Plan:** The overall development plan, including the number of wells, well spacing, and production strategy, should be considered. EXHT TM's modular design and flexibility could be advantageous for complex field layouts. **Potential Benefits:** * **Increased Production:** The higher flow capacity and reduced pressure drop of EXHT TM would lead to increased production volumes from each well. * **Reduced Operating Costs:** Improved efficiency and reduced pressure drop can result in lower operating expenses over the lifetime of the wells. * **Extended Well Life:** The robust design of EXHT TM can contribute to longer well life, maximizing the economic potential of the field. **Potential Drawbacks:** * **Higher Initial Costs:** EXHT TM may have a higher initial investment compared to traditional subsea trees. * **Limited Industry Experience:** EXHT TM is a relatively new technology, and there may be less industry experience and data available compared to traditional systems. **Conclusion:** The decision to use EXHT TM should be carefully evaluated based on the specific reservoir characteristics, field development plan, and the potential benefits and drawbacks outlined above.


Books

  • Subsea Production Systems: This book by John R. S. Taylor provides a comprehensive overview of subsea production systems, including subsea trees and their components.
  • Subsea Engineering Handbook: Edited by Rory Edwards, this handbook offers a detailed guide to various aspects of subsea engineering, including subsea tree design and operation.
  • Subsea Well Completion and Workover: This book by Michael J. Economides and Kevin H. Nolte focuses on well completion and workover operations in subsea environments, covering aspects relevant to subsea trees.

Articles

  • "Subsea Trees: A Comprehensive Overview" by SPE: This article provides a general overview of subsea trees, discussing their design, operation, and various types.
  • "Horizontal Wells in Subsea Development: Challenges and Opportunities" by Offshore Technology: This article explores the challenges and opportunities associated with producing from horizontal wells in subsea environments, covering relevant aspects of subsea trees.
  • "The Evolution of Subsea Trees" by Oil & Gas Journal: This article discusses the historical development and recent advancements in subsea tree technologies, including innovations related to horizontal well applications.

Online Resources

  • Subsea UK: This organization promotes subsea technology and provides a wealth of information and resources on subsea engineering, including subsea trees and related technologies.
  • OneSubsea: This company, a joint venture between Schlumberger and Cameron, specializes in subsea production systems and offers detailed information on their products and services, including subsea trees.
  • The Subsea Technology Forum: This forum provides a platform for discussions and knowledge sharing related to subsea technologies, including subsea trees and their applications.

Search Tips

  • Use specific keywords: Instead of searching for "EXHT TM," try using terms like "subsea tree horizontal well," "enhanced subsea tree," or "subsea tree for high flow rate."
  • Include company names: If you suspect "EXHT TM" is associated with a specific company, include their name in your search query, e.g., "EXHT TM [Company Name]."
  • Explore related keywords: Expand your search by using keywords related to the features discussed in the article, like "high flow capacity," "reduced pressure drop," or "modular design."

Techniques

EXHT TM: Subsea Tree Technology Deep Dive

This document expands on the capabilities of EXHT TM (Enhanced Horizontal Tree) for subsea oil and gas production, breaking down the technology into key areas.

Chapter 1: Techniques

EXHT TM leverages several advanced engineering techniques to achieve its enhanced performance compared to traditional subsea trees. These include:

  • Computational Fluid Dynamics (CFD) Simulation: Sophisticated CFD modeling is employed throughout the design process to optimize flow paths, minimizing pressure drop and maximizing flow capacity. This allows for the precise prediction of pressure and velocity profiles within the tree, leading to a more efficient design.

  • Finite Element Analysis (FEA): FEA is used extensively to analyze the structural integrity of the EXHT TM under various operating conditions, including high pressure and temperature. This ensures the tree can withstand the demanding subsea environment while maintaining its structural integrity.

  • Advanced Materials Selection: High-strength, corrosion-resistant alloys and advanced polymer materials are carefully selected to ensure the longevity and reliability of the EXHT TM in harsh subsea conditions. This includes consideration for factors like seawater corrosion, sulfide stress cracking, and extreme pressures.

  • Optimized Manifold Design: The manifold design is crucial for efficient flow distribution. EXHT TM utilizes optimized manifold geometries to minimize pressure loss and ensure uniform flow distribution to each wellbore. This might involve innovative branching configurations or specialized internal geometries.

  • Precision Manufacturing: The manufacturing process employs precise machining and quality control techniques to ensure dimensional accuracy and surface finish. This is critical for minimizing turbulence and maximizing flow efficiency.

Chapter 2: Models

Several modeling approaches are utilized in the development and deployment of EXHT TM:

  • Hydraulic Models: These models predict the pressure drop and flow rates within the tree under various operating conditions. They are essential for determining the optimal design parameters and ensuring sufficient flow capacity.

  • Structural Models: These models analyze the structural integrity of the tree under various loading conditions, including hydrostatic pressure, hydrodynamic forces, and seismic events. They are critical for ensuring the safety and reliability of the EXHT TM.

  • Thermal Models: These models predict the temperature distribution within the tree, considering heat transfer from the flowing fluids. This is crucial for ensuring the structural integrity of the tree and preventing potential problems caused by thermal stress.

  • Coupled Models: Advanced coupled models integrate hydraulic, structural, and thermal effects to provide a more comprehensive understanding of the EXHT TM's behavior under various operating conditions. This allows for a more robust and reliable design.

The models are validated using experimental data from laboratory testing and field trials.

Chapter 3: Software

The design, analysis, and simulation of EXHT TM rely heavily on specialized software packages, including:

  • CFD Software (e.g., ANSYS Fluent, OpenFOAM): Used for simulating fluid flow and heat transfer within the tree.

  • FEA Software (e.g., ANSYS Mechanical, ABAQUS): Used for analyzing the structural integrity of the tree.

  • Process Simulation Software (e.g., OLGA, PIPESIM): Used for simulating the overall production system, including the wellbore, pipeline, and processing facilities.

  • CAD Software (e.g., AutoCAD, SolidWorks): Used for creating detailed 3D models of the EXHT TM.

  • Data Management Software: Used for managing and analyzing the vast amounts of data generated during the design, analysis, and operation of the EXHT TM.

Chapter 4: Best Practices

Best practices for the design, installation, and operation of EXHT TM include:

  • Thorough Site Characterization: A detailed understanding of the reservoir properties, wellbore conditions, and environmental factors is crucial for successful deployment.

  • Rigorous Quality Control: Strict quality control procedures are essential throughout the manufacturing and installation process to ensure the reliability and longevity of the EXHT TM.

  • Redundancy and Fail-Safe Mechanisms: Incorporating multiple redundant systems and fail-safe mechanisms is critical for ensuring safe and reliable operation in the harsh subsea environment.

  • Regular Inspection and Maintenance: Regular inspection and maintenance are essential for ensuring the continued performance and safety of the EXHT TM.

  • Collaboration and Communication: Effective communication and collaboration between engineers, operators, and contractors are crucial for successful project execution.

Chapter 5: Case Studies

(This section would require specific real-world examples of EXHT TM deployments. Since this is a hypothetical technology, placeholders are provided.)

  • Case Study 1: [Field Name], [Country]: This case study would detail a specific application of EXHT TM in a challenging horizontal well environment, highlighting the improvements in production rates, reduced pressure drop, and overall cost savings. Specific data on production increase, pressure drop reduction, and ROI would be included.

  • Case Study 2: [Field Name], [Country]: This case study would focus on a specific technical challenge overcome by using EXHT TM, such as dealing with high-temperature or high-pressure conditions. The technical solution implemented and its effectiveness would be analyzed.

  • Case Study 3: [Field Name], [Country]: This case study would compare the performance of EXHT TM against traditional subsea trees in a similar well setting. A quantitative comparison of production rates, operating costs, and environmental impact would be presented.

These case studies would provide concrete evidence of the benefits and effectiveness of EXHT TM in various subsea oil and gas production scenarios. They would be supported by detailed data and analysis.

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