Glossary of Technical Terms Used in Drilling & Well Completion: Completion Bore Protector (subsea)

Completion Bore Protector (subsea)

Shielding the Heart of Subsea Production: The Completion Bore Protector

In the harsh and unforgiving environment of the subsea, safeguarding critical well equipment during drilling operations is paramount. The Completion Bore Protector (CBP) plays a vital role in this endeavor, acting as a removable sleeve that shields the delicate internals of the subsea tree during drilling operations.

What is a Completion Bore Protector?

Imagine a protective cover for the central nervous system of a subsea well. That's essentially what a Completion Bore Protector (CBP) is. It's a robust, removable sleeve designed to protect the completion bore of a subsea tree during the drilling phase. This bore houses essential components such as the production tubing, flowline connections, and other critical equipment that will be utilized for production after drilling.

Why is it Needed?

During drilling, the wellbore can be subject to various hazards:

  • Drilling Fluids: High-pressure drilling muds containing solids and chemicals can damage delicate completion equipment.
  • Debris and Cuttings: Drilling operations generate debris and cuttings that can lodge in the completion bore, obstructing flow and potentially causing damage.
  • Corrosion: The drilling environment can be highly corrosive, posing a risk to the long-term integrity of the completion equipment.

The CBP acts as a barrier against these threats, ensuring that the completion bore remains clean, protected, and ready for production once the drilling phase is complete.

How does it Work?

The CBP is typically installed on the subsea tree prior to drilling. It is designed to fit snugly over the completion bore, sealing it off from the drilling environment. The CBP may incorporate features like:

  • Seal Rings: These ensure a tight seal, preventing drilling fluids and debris from entering the completion bore.
  • Internal Baffles: These can further reduce debris ingress and provide support for the sleeve.
  • Corrosion-Resistant Materials: The CBP is usually constructed from materials that can withstand the harsh subsea environment, ensuring long-term protection.

Removal and Installation:

Once drilling is complete and the well is ready for production, the CBP is removed. This process is typically performed using specialized tools and procedures to ensure that the CBP is removed safely and effectively. A dedicated hydraulic release mechanism is often integrated into the CBP design, allowing for easy removal and re-installation.

Benefits of using a CBP:

  • Protection of Completion Equipment: Ensures the completion bore remains clean, free from debris, and protected from corrosion.
  • Reduced Downtime: Eliminates the need for extensive cleaning and repair work before commissioning the well.
  • Improved Well Integrity: Contributes to the long-term integrity of the subsea well, ensuring reliable and safe production.
  • Simplified Installation and Removal: Designed for ease of installation and removal, minimizing downtime and operational complexity.

Conclusion:

The Completion Bore Protector is a vital component of subsea drilling and completion operations, playing a critical role in safeguarding the integrity and functionality of the well's production equipment. By preventing debris and drilling fluids from entering the completion bore, the CBP ensures that the well is ready for production with minimal downtime and increased reliability. As the industry continues to push boundaries in deepwater and harsh environments, the CBP remains an indispensable tool for ensuring successful subsea development.


Test Your Knowledge

Quiz: Shielding the Heart of Subsea Production

Instructions: Choose the best answer for each question.

1. What is the primary function of a Completion Bore Protector (CBP)? a) To prevent drilling fluids from entering the wellbore. b) To protect the completion bore of a subsea tree during drilling operations. c) To guide the drill bit during drilling operations. d) To facilitate the installation of the subsea tree.

Answer

b) To protect the completion bore of a subsea tree during drilling operations.

2. Which of the following is NOT a hazard that the CBP protects against? a) High-pressure drilling muds. b) Corrosion. c) Seawater ingress. d) Debris and cuttings.

Answer

c) Seawater ingress.

3. What feature ensures a tight seal between the CBP and the completion bore? a) Internal baffles. b) Corrosion-resistant materials. c) Seal rings. d) Hydraulic release mechanism.

Answer

c) Seal rings.

4. When is the CBP typically removed? a) Before drilling operations begin. b) During drilling operations. c) After drilling operations are complete. d) During production operations.

Answer

c) After drilling operations are complete.

5. Which of the following is NOT a benefit of using a CBP? a) Reduced downtime. b) Improved well integrity. c) Easier access to the wellbore during drilling. d) Protection of completion equipment.

Answer

c) Easier access to the wellbore during drilling.

Exercise: Design Considerations for a CBP

Scenario: You are a subsea engineer tasked with designing a new CBP for a deepwater drilling project. The drilling fluids used will be highly corrosive and contain abrasive particles. The well will be located in a harsh environment with high currents and potential for debris accumulation.

Task: List at least 5 design considerations for this CBP, focusing on materials, features, and installation/removal aspects, that would address the specific challenges of this project.

Exercice Correction

Here are some design considerations for a CBP in this scenario:

  • **Corrosion-resistant materials:** Select materials like high-grade stainless steel or alloys with proven resistance to corrosive drilling fluids and seawater.
  • **Abrasion-resistant coating:** Apply a durable coating to the CBP's outer surface to protect against wear and tear caused by abrasive particles in the drilling fluids.
  • **Enhanced seal design:** Incorporate multiple layers of seal rings, possibly with redundancy, to ensure a tight seal against the corrosive drilling fluids and debris.
  • **Debris catcher:** Design a debris catcher or barrier within the CBP to prevent particles from entering the completion bore.
  • **Robust release mechanism:** Design a hydraulic release mechanism that is robust and reliable, even under high pressure and potential debris accumulation.
  • **Streamlined design:** Optimize the CBP's shape and surface to minimize drag and reduce the impact of high currents on the installation and removal.


Books

  • Subsea Engineering Handbook by A.K. Sengupta and D. Sen (2019): This comprehensive handbook covers various aspects of subsea engineering, including well completion and equipment, and likely discusses CBPs in detail.
  • Subsea Production Systems by D.L. S. Evans (2018): This book delves into subsea production systems, covering the design, operation, and maintenance of components like the subsea tree and related protective devices, including CBPs.

Articles

  • "Completion Bore Protector – A Critical Component of Subsea Well Completion" by [Author Name] (Journal Name, Year): Search for articles with this specific title or similar titles within relevant journals like Journal of Petroleum Technology, SPE Production & Operations, or Offshore Technology.
  • "New Developments in Subsea Well Completion Technology" by [Author Name] (Conference Proceedings, Year): Look for conference papers related to subsea well completion, especially those focusing on advancements in equipment and technologies, which may mention CBPs.

Online Resources

  • ONE Subsea: https://www.onesubsea.com/ - This website, belonging to a major subsea equipment supplier, likely offers resources and case studies related to CBPs and other subsea well completion components.
  • Subsea World News: https://www.subseaworldnews.com/ - This industry news website may have articles and news releases related to CBP developments and deployments.
  • TechnipFMC: https://www.technipFMC.com/ - Another major subsea equipment provider, TechnipFMC may have publications and resources related to CBPs and other subsea completion equipment.

Search Tips

  • Use specific keywords: Combine keywords like "completion bore protector," "subsea," "drilling," "well completion," and "equipment" to refine your search results.
  • Include brand names: Search for "completion bore protector" along with names of companies like ONE Subsea, TechnipFMC, or Aker Solutions to find specific products and resources.
  • Use quotation marks: Enclose keywords in quotation marks to find exact matches, for example, "Completion Bore Protector" to limit results to those with the exact phrase.
  • Use advanced operators: Employ Google's advanced operators like "+" (include term), "-" (exclude term), and "site:" (search within a specific website) to refine your search.
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