Drilling & Well Completion

submersible pump

Submersible Pumps: The Unsung Heroes of Drilling and Well Completion

The heart of any drilling and well completion operation is the ability to efficiently move fluids – be it drilling mud, completion fluids, or the very product the well is intended to produce. This is where submersible pumps play a crucial role.

What is a Submersible Pump?

As the name suggests, a submersible pump is designed to be placed entirely submerged in the fluid within a well. Unlike surface pumps, which rely on suction, these pumps are powered by an electric motor directly attached to the pump head, eliminating the need for long suction pipes. This makes them ideal for deep wells and environments where surface-mounted pumps are impractical or unreliable.

How Submersible Pumps Work

The core of a submersible pump is a series of rotating blades. When the motor spins, these blades create centrifugal force, pushing the fluid outwards and upwards. This process generates a pressure head that drives the fluid towards the surface through a discharge pipe.

Advantages of Using Submersible Pumps:

  • Increased Efficiency: Operating entirely submerged, submersible pumps avoid the inefficiencies associated with suction lift, leading to better performance and lower energy consumption.
  • Enhanced Durability: With no exposed components, submersible pumps are less susceptible to damage from environmental factors like dust, dirt, or extreme weather conditions.
  • Reliability: The absence of suction lines and their associated leak points ensures greater reliability and reduced downtime.
  • Reduced Maintenance: Being submerged, pumps are shielded from wear and tear caused by exposure to the elements.

Types of Submersible Pumps in Drilling & Well Completion

  • Drilling Mud Pumps: Used to circulate drilling mud during the drilling process, transporting cuttings and maintaining pressure within the wellbore.
  • Completion Pumps: Employed to inject completion fluids during well completion stages, aiding in well stimulation and fracturing.
  • Production Pumps: Designed to lift the well's produced fluid (oil, gas, or water) to the surface, facilitating production.

Applications in Drilling and Well Completion:

Submersible pumps find diverse applications throughout the drilling and well completion lifecycle:

  • Drilling: Circulating drilling mud to remove cuttings, cool the drill bit, and stabilize the wellbore.
  • Well Completion: Injecting completion fluids to stimulate production, control pressure, or isolate different zones.
  • Production: Lifting produced oil, gas, or water to the surface, ensuring continuous and efficient production from the well.

In Conclusion:

Submersible pumps are essential workhorses in the drilling and well completion industry. Their efficiency, reliability, and durability make them indispensable for a range of tasks, contributing significantly to successful drilling and production operations. As technology evolves, submersible pumps are expected to become even more efficient and versatile, continuing to play a vital role in the future of oil and gas extraction.


Test Your Knowledge

Submersible Pumps Quiz

Instructions: Choose the best answer for each question.

1. What is the primary advantage of a submersible pump over a surface pump? a) Submersible pumps are cheaper to manufacture. b) Submersible pumps are more efficient due to the elimination of suction lift. c) Submersible pumps are better suited for shallow wells. d) Submersible pumps require less maintenance.

Answer

b) Submersible pumps are more efficient due to the elimination of suction lift.

2. Which of the following is NOT a type of submersible pump used in drilling and well completion? a) Drilling Mud Pumps b) Completion Pumps c) Production Pumps d) Fracking Pumps

Answer

d) Fracking Pumps

3. What is the primary function of a drilling mud pump? a) To inject completion fluids into the wellbore. b) To lift produced oil and gas to the surface. c) To circulate drilling mud to remove cuttings and maintain pressure. d) To create fractures in the reservoir rock.

Answer

c) To circulate drilling mud to remove cuttings and maintain pressure.

4. How does a submersible pump generate pressure to move fluids? a) By using compressed air. b) By using a hydraulic system. c) By using a series of rotating blades that create centrifugal force. d) By using a vacuum system.

Answer

c) By using a series of rotating blades that create centrifugal force.

5. What makes submersible pumps particularly suitable for deep wells? a) Their ability to operate at high pressures. b) Their ability to handle corrosive fluids. c) Their ability to operate without suction lines. d) Their compact size.

Answer

c) Their ability to operate without suction lines.

Submersible Pumps Exercise

Scenario: You are working on a drilling rig and need to choose the appropriate submersible pump for the well completion stage. The well is 10,000 feet deep and will be producing a mixture of oil and water. You have two options:

  • Pump A: A high-capacity submersible pump designed for drilling mud circulation.
  • Pump B: A medium-capacity submersible pump specifically designed for production.

Task: Explain which pump would be the most suitable for this situation and justify your choice.

Exercice Correction

Pump B, the medium-capacity submersible pump specifically designed for production, would be the most suitable choice for this situation. Here's why:

  • Pump A, being designed for drilling mud circulation, is likely to have a higher flow rate than necessary for production. It may also consume more energy, leading to higher operational costs.
  • Pump B, being specifically designed for production, will be optimized for the flow rate required for oil and water lifting. This ensures efficient operation and reduces energy consumption.
  • While well depth is a factor, Pump B is capable of handling the depth of the well, as submersible pumps are designed for significant depths.

Therefore, choosing Pump B aligns better with the specific requirements of well completion and production.


Books

  • "Petroleum Engineering Handbook" by William D. McCain Jr., (This comprehensive handbook covers various aspects of drilling and well completion, including pump technology.)
  • "Drilling Engineering" by John C. Rollins (Offers detailed information on drilling operations, including pump selection and operation.)
  • "Well Completion Design and Engineering" by John R. Fanchi (Provides insights into well completion strategies and the role of submersible pumps.)

Articles

  • "Submersible Pumps: The Heart of Well Production" by Oil & Gas Journal (This article explores the importance of submersible pumps in production operations.)
  • "Drilling Mud Pumps: A Vital Component of Drilling Operations" by SPE Journal (This article examines the role of drilling mud pumps and their impact on drilling efficiency.)
  • "Submersible Pumps for Water Well Applications" by Groundwater (This article focuses on submersible pumps used in water wells, providing valuable insights into their design and operation.)

Online Resources

  • "Submersible Pumps: How They Work" (Website of a leading pump manufacturer)
  • "Submersible Pump Selection Guide" (Website of a pump industry organization)
  • "Submersible Pump Technical Manual" (Manufacturer's website)
  • "Submersible Pump Applications in Oil and Gas" (Online forum for oil and gas professionals)

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Oil & Gas Specific TermsDrilling & Well CompletionProduction FacilitiesPiping & Pipeline EngineeringElectrical InstallationMechanical EngineeringPipeline ConstructionOil & Gas Processing
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