Drilling & Well Completion

production well

Production Wells: The Lifeline of Oil and Gas Extraction

Production wells are the heart of oil and gas extraction, acting as the lifeline through which hydrocarbons are brought to the surface. Unlike injection wells used for enhanced oil recovery (EOR) techniques, production wells are specifically designed for the extraction of oil and gas from subterranean reservoirs. They are essentially the conduits that connect the reservoir to the processing facilities, enabling the flow of valuable resources.

How do production wells work?

Production wells are typically drilled into formations containing oil or natural gas. Once the well reaches the target zone, a casing is installed to prevent the wellbore from collapsing and to isolate the producing formation. A series of tubing is then lowered down the casing, with perforations strategically placed at the desired depth to allow the hydrocarbons to flow into the wellbore.

The pressure gradient between the reservoir and the wellbore drives the flow of fluids to the surface. This pressure can be naturally occurring, or it can be enhanced through artificial lift methods such as gas lift, electric submersible pumps (ESP), or rod pumps.

Productivity Test:

An essential part of production well operations is the productivity test. This test, conducted before the well starts its production journey, assesses the well's ability to produce hydrocarbons at a specific rate. It determines factors like flow rate, reservoir pressure, and fluid properties. This information is crucial in understanding the well's potential and optimizing production strategies.

Improved Recovery Techniques in Production Wells:

Traditional oil and gas production methods often leave a substantial amount of hydrocarbons in the reservoir. Therefore, various improved recovery techniques are being employed to increase production and minimize waste. These include:

1. Enhanced Oil Recovery (EOR) techniques:

  • Waterflooding: Injecting water into the reservoir to push oil towards the production wells.
  • Gas injection: Injecting gas (like nitrogen or carbon dioxide) into the reservoir to increase pressure and improve oil mobility.
  • Chemical injection: Using chemicals like surfactants or polymers to alter the properties of oil and water, improving oil recovery.

2. Horizontal Drilling:

  • Drilling horizontally through the reservoir increases the contact area between the wellbore and the producing formation, leading to higher production rates.

3. Hydraulic Fracturing (Fracking):

  • Injecting high-pressure fluids into the reservoir to create fractures and increase permeability, enabling the flow of hydrocarbons.

Fields where Improved Recovery Techniques are Applied:

These enhanced techniques are particularly relevant in:

  • Mature Oil Fields: These fields have been producing for a long time and require advanced methods to recover remaining oil.
  • Tight Oil and Shale Gas Reservoirs: These formations are characterized by low permeability and require fracking to unlock their potential.
  • Deepwater Fields: Due to the extreme depths and challenging conditions, efficient production techniques are essential to maximize resource extraction.

Conclusion:

Production wells are the critical infrastructure that facilitates the extraction of oil and gas from underground reservoirs. As technology advances and the need for efficient resource utilization increases, the application of improved recovery techniques in production wells becomes increasingly vital. These techniques not only enhance production rates but also contribute to the sustainable extraction of valuable resources, making them indispensable in the oil and gas industry.


Test Your Knowledge

Production Wells Quiz:

Instructions: Choose the best answer for each question.

1. What is the primary purpose of a production well?

a) To inject water into the reservoir for enhanced oil recovery. b) To extract oil and gas from subterranean reservoirs. c) To monitor the pressure and temperature of the reservoir. d) To dispose of wastewater from oil and gas production.

Answer

b) To extract oil and gas from subterranean reservoirs.

2. Which of the following is NOT an artificial lift method used in production wells?

a) Gas lift b) Electric submersible pumps (ESP) c) Hydraulic fracturing d) Rod pumps

Answer

c) Hydraulic fracturing

3. What is the main purpose of a productivity test?

a) To determine the well's ability to produce hydrocarbons at a specific rate. b) To measure the volume of water injected into the reservoir. c) To assess the chemical composition of the produced fluids. d) To evaluate the effectiveness of hydraulic fracturing.

Answer

a) To determine the well's ability to produce hydrocarbons at a specific rate.

4. Which of the following is an example of an Enhanced Oil Recovery (EOR) technique?

a) Horizontal drilling b) Hydraulic fracturing c) Waterflooding d) Gas lift

Answer

c) Waterflooding

5. Where are improved recovery techniques particularly important?

a) Only in new, untapped oil fields. b) In mature oil fields and tight oil/shale gas reservoirs. c) Exclusively in deepwater fields. d) Only in areas where hydraulic fracturing is prohibited.

Answer

b) In mature oil fields and tight oil/shale gas reservoirs.

Production Wells Exercise:

Scenario:

You are an engineer working on a mature oil field. Production rates have declined significantly in recent years. The reservoir is known to have a relatively low permeability and high water saturation.

Task:

  1. Identify two potential improved recovery techniques that could be applied to this field to increase production rates.
  2. Explain why these techniques would be suitable for this specific scenario.

Exercice Correction

**1. Potential Improved Recovery Techniques:** * **Waterflooding:** Given the high water saturation, waterflooding can be a viable option. Injecting water into the reservoir can push remaining oil towards the production wells, increasing recovery. * **Chemical Injection (Polymer Flooding):** Since the reservoir has low permeability, injecting polymers can help improve the mobility of oil and water. Polymers increase the viscosity of the injected water, making it more efficient in displacing oil and pushing it towards the production wells. **2. Suitability of Techniques:** * **Waterflooding:** Waterflooding is suitable because the reservoir already has high water saturation. This technique is effective in displacing oil and pushing it towards production wells in water-saturated reservoirs. * **Polymer Flooding:** Polymer flooding is beneficial in low-permeability reservoirs. It can increase the sweep efficiency of the injected water by improving the mobility of oil and water, leading to higher oil recovery.


Books

  • "Petroleum Engineering: Principles and Practices" by William D. McCain Jr. - This comprehensive textbook covers the fundamentals of oil and gas production, including well design, drilling, completion, and production techniques.
  • "Reservoir Engineering Handbook" by Tarek Ahmed - A detailed resource that covers reservoir characterization, fluid flow, well testing, and production optimization.
  • "Production Operations in the Oil and Gas Industry" by E. E. Donaldson - A practical guide to the operations and management of oil and gas production, with a focus on well performance and optimization.
  • "Enhanced Oil Recovery" by Donald L. Katz and Robert L. Lee - An in-depth exploration of enhanced oil recovery techniques, including waterflooding, gas injection, and chemical flooding.

Articles

  • "Production Wells: Design, Completion and Optimization" by SPE - This Society of Petroleum Engineers (SPE) article provides a comprehensive overview of production well design, completion, and optimization strategies.
  • "Improved Oil Recovery: A Review of Methods and Challenges" by Energy Technology Institute - A review article discussing the effectiveness of various improved oil recovery techniques and the challenges associated with their implementation.
  • "Fracking: A Technical Review" by USGS - A comprehensive review of hydraulic fracturing techniques, its applications, and environmental considerations.
  • "Horizontal Drilling: A Game Changer for Oil and Gas Production" by Oil & Gas Journal - An analysis of the impact of horizontal drilling on production and its implications for the industry.

Online Resources

  • Society of Petroleum Engineers (SPE) website: The SPE offers a vast collection of resources on oil and gas production, including technical papers, conference proceedings, and online courses.
  • Schlumberger Oilfield Glossary: This glossary provides definitions of key terms related to the oil and gas industry, including production well terminology.
  • Baker Hughes - Oilfield Services: A reputable company offering a wide range of production technologies and resources, including technical articles and case studies.
  • Halliburton - Oil and Gas Services: Another major oilfield services provider with a wealth of information on production well technology and operations.

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