Drilling & Well Completion

plug back

Plugging Back: A Versatile Technique in Drilling & Well Completion

Plugging back is a common practice in drilling and well completion, often employed to optimize production and manage reservoir fluids. It involves placing a barrier, typically cement, in a wellbore to isolate different zones or formations. This versatile technique allows operators to achieve several objectives, including:

1. Excluding Bottom Water:

  • Problem: When a well encounters water in the lower formation, it can interfere with oil or gas production.
  • Solution: Plugging back isolates the water-bearing zone by placing cement above it, preventing water from entering the production string.

2. Sidetracking:

  • Problem: A wellbore may encounter obstacles like collapsed formations or lost circulation zones, hindering further drilling.
  • Solution: Plugging back seals off the problematic section. A new wellbore, or "sidetrack," is then drilled from a higher point, bypassing the obstruction.

3. Producing from a Higher Formation:

  • Problem: The initial target formation might not be as productive as anticipated, or a more desirable formation is found at a shallower depth.
  • Solution: Plugging back isolates the lower zones and allows production from the higher, more productive formation.

Methods of Plugging Back:

Plugging back can be achieved using various methods, each suited to specific circumstances:

  • Cementing: The most common approach involves pumping cement through the drill pipe to the desired depth. The cement sets, creating a solid barrier.
  • Mechanical Plugs: These are pre-designed devices set by wireline, tubing, or drill pipe. They offer a more flexible and retrievable option compared to cement.

Advantages of Plugging Back:

  • Increased Production: By isolating water or accessing more productive zones, plugging back can enhance oil and gas production.
  • Improved Wellbore Integrity: Cementing or mechanical plugs strengthen the wellbore, preventing fluid movement between formations.
  • Cost-Effective Solution: Plugging back can often be a more economical option compared to abandoning a well and drilling a new one.

Considerations:

  • Proper Planning: Thorough wellbore analysis and detailed planning are crucial to ensure the success of plugging back operations.
  • Safety Precautions: Specific safety protocols must be implemented during cementing or mechanical plug installation.
  • Environmental Considerations: Plugging back operations should minimize environmental impact and comply with regulatory standards.

Conclusion:

Plugging back is a versatile and valuable technique in drilling and well completion. It allows for optimal production, improves wellbore integrity, and extends the life of wells. By carefully planning and executing plugging back operations, operators can optimize their field development strategy and maximize resource recovery.


Test Your Knowledge

Quiz: Plugging Back in Drilling & Well Completion

Instructions: Choose the best answer for each question.

1. What is the primary purpose of plugging back in drilling and well completion?

a) To permanently seal off a wellbore. b) To enhance production by isolating zones or formations. c) To increase the diameter of the wellbore. d) To prevent blowouts during drilling.

Answer

b) To enhance production by isolating zones or formations.

2. What is the most common method used for plugging back?

a) Mechanical plugs. b) Cementing. c) Gravel packing. d) Acidizing.

Answer

b) Cementing.

3. Which of the following is NOT a potential advantage of plugging back?

a) Increased production. b) Improved wellbore integrity. c) Reduced drilling time. d) Cost-effective solution.

Answer

c) Reduced drilling time.

4. What is a potential problem that can be addressed by plugging back?

a) Excessive production from a target formation. b) Water influx from a lower formation. c) Formation of a gas cap in the reservoir. d) Insufficient drilling mud weight.

Answer

b) Water influx from a lower formation.

5. Which of the following is an important consideration when planning plugging back operations?

a) Proper drilling fluid selection. b) Availability of specialized drilling equipment. c) Environmental impact and regulatory compliance. d) Adequate wellbore casing pressure.

Answer

c) Environmental impact and regulatory compliance.

Exercise:

Scenario:

An oil well is producing from a target formation at 10,000 feet depth. However, a water-bearing zone is encountered at 9,000 feet, significantly impacting oil production. The operator decides to plug back to isolate the water zone and continue production from the target formation.

Task:

  1. Describe the steps involved in plugging back this well.
  2. Explain how plugging back would address the water influx problem.
  3. List at least two potential advantages of plugging back in this scenario.

Exercice Correction

**1. Steps Involved in Plugging Back:** * **Wellbore Preparation:** The well would be cleaned and prepared for cementing. * **Cementing:** Cement slurry would be pumped through the drill pipe to a depth just above the water-bearing zone (9,000 feet). * **Cement Setting:** The cement would be allowed to set, creating a solid barrier. * **Wellbore Testing:** The cemented section would be tested to ensure proper isolation. * **Production Restoration:** The well would be re-completed and production resumed from the target formation. **2. Addressing Water Influx:** Plugging back by cementing a barrier above the water-bearing zone would effectively isolate the water-producing formation. This would prevent water from entering the production string and contaminating the oil production. **3. Advantages of Plugging Back:** * **Increased Oil Production:** By isolating the water zone, oil production would be significantly enhanced. * **Extended Well Life:** Plugging back can extend the life of a well by preventing premature abandonment due to water influx.


Books

  • Petroleum Engineering Handbook: This comprehensive handbook covers all aspects of petroleum engineering, including well completion and workover techniques. The "Well Completion and Workover" section will provide detailed information on plugging back.
  • Fundamentals of Petroleum Production: This textbook focuses on the fundamentals of oil and gas production, including well completion techniques like plugging back.
  • Drilling Engineering: This book delves into the technical aspects of drilling and wellbore design, offering valuable insights into the engineering principles behind plugging back.

Articles

  • "Plugging Back: A Versatile Technique in Drilling & Well Completion": This article on Wikipedia provides a detailed overview of the concept and techniques of plugging back, including its benefits and considerations.
  • "Plugging Back Operations: A Comprehensive Guide": This article from SPE (Society of Petroleum Engineers) website provides a comprehensive guide to planning, executing, and troubleshooting plugging back operations.
  • "Sidetracking and Plugging Back: A Case Study": This article from a reputable industry journal (e.g., Journal of Petroleum Technology) provides a real-world example of how plugging back was used to optimize well performance.

Online Resources

  • SPE (Society of Petroleum Engineers): This website offers numerous publications, technical papers, and industry conferences related to well completion techniques, including plugging back.
  • OnePetro: This online platform houses a vast collection of technical papers and research related to various aspects of oil and gas production, including well completion.
  • Schlumberger: This leading oilfield services company provides comprehensive resources and technical expertise on well completion techniques, including plugging back.
  • Halliburton: Another major oilfield services provider, Halliburton, offers detailed information on their services related to plugging back and well completion.

Search Tips

  • Use specific keywords: Try searching for "plugging back well completion," "cementing plug back," "mechanical plug back," or "sidetracking with plug back."
  • Combine keywords with site restrictions: For example, "plugging back site:spe.org" to focus on SPE resources.
  • Explore industry journals: Search for articles related to plugging back in reputable oil and gas journals like Journal of Petroleum Technology, SPE Journal, or Petroleum Technology Quarterly.
  • Check out academic databases: Resources like JSTOR, ScienceDirect, and Google Scholar can provide access to academic articles and research papers on plugging back.

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