Glossary of Technical Terms Used in Safety Training & Awareness: lost pipe

lost pipe

Lost in the Depths: The Peril of Lost Pipe in Drilling and Well Completion

The drilling and well completion process is a complex dance of precision and power, pushing through layers of rock and earth to reach valuable resources. But even with the most advanced technology, unforeseen challenges can arise, jeopardizing the entire operation. One such challenge, and a nightmare for any drilling team, is the dreaded "lost pipe".

Lost Pipe: The Unsolved Puzzle

Lost pipe refers to any section of drill pipe, drill collars, tubing, or casing that becomes separated from the surface string, effectively getting "lost" within the wellbore. This lost section can be anywhere from a few feet to hundreds of feet deep, posing a significant obstacle to further operations.

Causes of Lost Pipe:

Several factors can contribute to the loss of pipe during drilling or well completion. Some of the most common culprits include:

  • Mechanical Failure: Pipe can fracture due to excessive stress, corrosion, or wear and tear.
  • Stuck Pipe: When pipe becomes wedged against the wellbore wall, it can be difficult to free, leading to a potential separation.
  • Downhole Accidents: Accidents during drilling or completion operations, like a drill bit becoming detached, can lead to pipe becoming separated.
  • Poor Wellbore Condition: Complex formations, unexpected geological features, or inadequate cementing can cause pipe to become lost.

The Impact of Lost Pipe:

Lost pipe can have far-reaching consequences:

  • Drilling Delay: Time is money in the oil and gas industry, and lost pipe can cause significant delays in drilling and completion operations.
  • Increased Costs: Removing lost pipe requires specialized tools and techniques, adding to the overall project cost.
  • Safety Concerns: Lost pipe can present a safety hazard, especially if it obstructs the wellbore.
  • Environmental Risks: In the event of a wellbore leak, lost pipe can make it difficult to control the situation.

The Quest for Recovery: Fish It Out!

Recovering lost pipe requires a specialized set of tools and techniques. This process, aptly named "fishing," involves deploying various tools downhole to locate, engage, and retrieve the lost pipe section.

Fishing Tools:

  • Overshot: A device with multiple jaws that grip the lost pipe and pull it to the surface.
  • Jar: A tool that delivers a shock to dislodge the lost pipe.
  • Magnet: Useful for retrieving magnetic lost pipe sections.
  • Basket: A large cage that can capture the lost pipe.
  • Grappling Tool: A tool with sharp claws that can latch onto the pipe.

Prevention is Key:

While lost pipe is a challenging issue, prevention is the best defense:

  • Thorough Pipe Inspection: Regularly inspect pipe for signs of wear and tear.
  • Proper Cementing: Ensure a strong and secure cement bond between casing and formation.
  • Wellbore Stability: Utilize techniques to stabilize the wellbore and prevent pipe from getting stuck.
  • Careful Drilling Practices: Implement safe and efficient drilling procedures.

Lost pipe is a constant risk in the drilling and well completion industry, but with careful planning, advanced technology, and expert intervention, recovery is possible. By minimizing the risk and having a plan in place, we can keep the drilling dance moving smoothly, ultimately reaching the desired target.


Test Your Knowledge

Quiz: Lost in the Depths

Instructions: Choose the best answer for each question.

1. What is "lost pipe" in the context of drilling and well completion? a) Pipe that is accidentally left at the surface. b) Pipe that is damaged beyond repair. c) Pipe that has become separated from the surface string and is stuck within the wellbore. d) Pipe that is intentionally left in the wellbore for future access.

Answer

c) Pipe that has become separated from the surface string and is stuck within the wellbore.

2. Which of the following is NOT a common cause of lost pipe? a) Mechanical failure of the pipe. b) Improper drilling fluid use. c) Stuck pipe due to wellbore conditions. d) Downhole accidents like a drill bit becoming detached.

Answer

b) Improper drilling fluid use.

3. What is the primary impact of lost pipe on a drilling operation? a) Reduced oil production. b) Environmental pollution. c) Significant delays and increased costs. d) Safety risks for drilling personnel.

Answer

c) Significant delays and increased costs.

4. What is the process of retrieving lost pipe called? a) Fishing. b) Pulling. c) Recovering. d) Extracting.

Answer

a) Fishing.

5. Which of the following is NOT a commonly used tool for recovering lost pipe? a) Overshot. b) Jar. c) Magnet. d) Cementing head.

Answer

d) Cementing head.

Exercise: The Stuck Pipe

Scenario:

A drilling crew encounters a stuck pipe situation during the drilling of a well. The pipe is stuck approximately 1000 feet below the surface.

Task:

Imagine you are part of the drilling crew. Based on the information provided in the article, create a list of 3-5 possible actions the crew could take to try and free the stuck pipe and prevent it from becoming lost. Explain your reasoning for each action.

Exercise Correction

Possible actions the crew could take to free the stuck pipe:

  • **Apply weight to the pipe:** This can help to break the pipe free from the wellbore wall. However, this needs to be done carefully to avoid further damage to the pipe.
  • **Circulate drilling fluid:** Circulating drilling fluid can help to lubricate the pipe and reduce friction, making it easier to free.
  • **Use a jar tool:** A jar tool delivers a shock to the pipe, which can help to dislodge it.
  • **Consider using a whipstock:** If the pipe is stuck due to a specific obstruction, a whipstock can be used to change the wellbore direction and avoid the obstruction.
  • **Evaluate the possibility of cutting the pipe:** This is a last resort, and should only be done if other options fail. It will require specialized tools and techniques, but it can prevent further complications.

It's important to remember that each situation is unique, and the best course of action will depend on the specific circumstances. The crew should carefully assess the situation and consult with experts before taking any action.


Books

  • "Drilling Engineering" by John Lee: A comprehensive textbook covering various aspects of drilling, including lost pipe recovery methods.
  • "Well Completion Design: Theory and Practice" by B.B. Dake: This book delves into well completion practices, including potential issues like lost pipe and their solutions.
  • "Practical Well Completion Engineering" by G.B. Perkins: Another detailed guide on well completion, providing insights into troubleshooting and recovering lost pipe.

Articles

  • "Lost Pipe: Causes, Prevention and Recovery Methods" by SPE: A technical paper by the Society of Petroleum Engineers (SPE) detailing the causes, prevention, and various methods used to recover lost pipe.
  • "A Comprehensive Review of Fishing Techniques for Lost Pipe Recovery in Oil and Gas Wells" by MDPI: A research article that outlines different fishing techniques for retrieving lost pipe, analyzing their effectiveness.
  • "Lost Pipe: A Major Problem in Drilling and Completion" by Oil & Gas Journal: This article discusses the economic and safety impacts of lost pipe and highlights industry best practices to prevent it.

Online Resources

  • SPE Digital Library: The SPE website hosts a vast collection of technical papers and resources on various drilling and completion topics, including lost pipe recovery methods.
  • OnePetro: This platform provides access to a comprehensive library of technical publications, including papers and presentations on lost pipe and related issues.
  • Drillinginfo: This website offers industry news, data, and analytical tools, providing insights into lost pipe incidents and related technologies.

Search Tips

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  • Combine keywords: Use phrases like "lost pipe in drilling," "lost pipe prevention," or "lost pipe case studies" to narrow down your search.
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  • Explore related searches: Google suggests related search terms that might provide valuable additional information.
Similar Terms
Pipeline Construction
Oil & Gas Processing
Distributed Control Systems (DCS)
Lifting & Rigging
Drilling & Well Completion
Oil & Gas Specific Terms
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